Custom White Color Rubber / Plastic Two Roll Mill, Lab Mixing Mill
This precision-engineered two roll mixing mill is specifically designed for laboratory and industrial applications in the rubber and plastics industries. Ideal for polymer mixing including PVC and color master batch processing.
Primary Applications
The plastic open two roll mixing mill is extensively used for masticating and kneading natural rubber, synthetic rubber, EVA, and PVC pellets with various chemical materials. Essential for plastic processing, hot milling, and mixing operations in rubber product manufacturing facilities.
Intelligent Control System Features
- Real-time data recording and export of kneading time, temperature (mixing chamber and rotors), ram pressure, current, torque, and recipe codes
- Control system supports up to 20 mixing steps with 20 recipe storage spaces
- Remote process recipe import and data monitoring capabilities via Ethernet communication interface
- Ethernet communication interface with 20% control points reserved
- Integrated touch screen interface
Technical Specifications
| Model |
ZL-3018-76 |
ZL-3018-120 |
ZL-3018-160 |
ZL-3018-200 |
ZL-3018-230 |
ZL-3018-300 |
ZL-3018-400 |
| Diameter of roll (mm) |
76 |
120 |
160 |
200 |
230 |
300 |
400 |
| Length of roller face (mm) |
300 |
350 |
350 |
500 |
650 |
650 |
900 |
| Mixing Capacity (kg) |
0.002-0.6 |
0.002-2 |
0.002-2.8 |
0.002-5 |
0.005-10 |
1-15 |
5-30 |
| Front roll surface speed (rpm) |
19 |
19 |
19 |
19 |
19 |
19 |
19 |
| Friction ratio |
1:1.30 |
1:1.35 |
1:1.35 |
1:1.35 |
1:1.27 |
1:1.27 |
1:1.27 |
| Roll gap range (mm) |
0-3 |
0-6 |
0-6 |
0-8 |
0-12 |
0-12 |
0-15 |
| Driving Power (KW) |
1 |
1.5 |
2.2 |
7.5 |
11 |
30 |
37 |
| Machine weight (kg) |
160 |
460 |
660 |
860 |
1960 |
2960 |
3800 |
| Overall dimension (mm) |
1100x400x1180 |
1100x550x1380 |
1200x650x1380 |
2200x750x1380 |
2200x950x1580 |
2600x950x1580 |
5295x1789x170 |
Heating Mode: Electricity heating, Oil Heating (optional)
Cooling Mode: Water Cooling (optional)
Roll Temperature Range: Room temperature - 300℃
Roll Hardness: HRC 50 ~ 60
Temperature Accuracy: ±2℃ (high accuracy PID micro computer controller)
Safety Features: 6 safety buttons with optional safety guard
Power Requirements: 380V 3 phase 50-60hz
Key Design Features
- Customizable speed ratio designed according to customer formulas and processing requirements
- Multiple roll construction options: drilled roll, bored roll, grooved roll
- Annealed frame, frame cap and base welded construction for stress relief
- Automatic oil or grease lubrication system for easy maintenance and machine protection
- Integrated brake and emergency stop devices for personnel and equipment safety
- Rolls manufactured from chilled cast alloy iron with hardness reaching 70HB
- Human-centered control system design ensuring operator safety
- Roll gap adjustment options: manual or electric operation