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16inch Industry Two Roll Rubber Open Mixing Mill Rubber Mixer Dispersion Kneader
16inch Industry Two Roll Rubber Open Mixing Mill Rubber Mixer Dispersion Kneader
16inch Industry Two Roll Rubber Open Mixing Mill Rubber Mixer Dispersion Kneader
16inch Industry Two Roll Rubber Open Mixing Mill Rubber Mixer Dispersion Kneader
16inch Industry Two Roll Rubber Open Mixing Mill Rubber Mixer Dispersion Kneader
16inch Industry Two Roll Rubber Open Mixing Mill Rubber Mixer Dispersion Kneader
16inch Industry Two Roll Rubber Open Mixing Mill Rubber Mixer Dispersion Kneader
16inch Industry Two Roll Rubber Open Mixing Mill Rubber Mixer Dispersion Kneader
Specifications
Brand Name :
ZL
Model Number :
ZL-3018
Certification :
CE,ISO
Place of Origin :
CHINA
MOQ :
1 set
Price :
Negotiable
Payment Terms :
L/C,T/T,Western Union
Supply Ability :
60 sets / month
Delivery Time :
5-8 work days
Packaging Details :
16inch Industry Two Roll Rubber Open Mixing Mill Rubber Mixer Dispersion Kneader is packaged within wooden case.
Product name :
16inch Industry Two Roll Rubber Open Mixing Mill Rubber Mixer Dispersion Kneader
Heating Mode :
Electricity heating , Oil Heating ( option)
Power :
Power
Cooling Mode :
Water Cooling ( option)
Roll Temperature :
Room temperature -- 300℃
Roll Hardness :
HRC 50 ~ 60
Description
16-Inch Industrial Two Roll Rubber Open Mixing Mill
This professional rubber mixer and dispersion kneader delivers unmatched performance for masticating and kneading natural rubber, synthetic rubber, EVA, or PVC pellets with various chemical materials. Primarily used for plasticizing, hot milling, and mixing of natural and synthetic rubber in rubber product manufacturing facilities.
Key Features & Benefits
  • Automatic feeding oil or grease lubrication for easy maintenance and machine protection
  • Brake and emergency stop devices ensure personnel and equipment safety
  • Frame, frame cap, and base are welded and treated by annealing for stress relieving
  • Multiple roll gap adjustment methods: manual or electric operation
  • Rolls constructed from chilled cast alloy iron with hardness reaching 70HB
  • Versatile roll construction options: drilled roll, bored roll, grooved roll
  • Customizable speed ratio designed according to customer formulas and processing requirements
Intelligent Control System
Advanced PLC control system with intelligent control panel featuring:
  • Real-time data recording and export of kneading time, temperature (mixing chamber and front/rear rotors), ram pressure, current, torque, and recipe code
  • Control system configurable for up to 20 mixing steps with 20 recipe storage spaces
  • Remote process recipe import and data monitoring capability
  • Ethernet communication interface for MES integration
  • 20% control points reserved for future expansion with touch screen interface
Technical Specifications
Model ZL-3018-76 ZL-3018-120 ZL-3018-160 ZL-3018-200 ZL-3018-230 ZL-3018-300 ZL-3018-400
Diameter of roll (mm) 76 120 160 200 230 300 400
Length of roller face (mm) 300 350 350 500 650 650 900
Mixing Capacity (kg) 0.002-0.6 0.002-2 0.002-2.8 0.002-5 0.005-10 1-15 5-30
Front roll surface speed (rpm) 19 19 19 19 19 19 19
Friction ratio 1:1.30 1:1.35 1:1.35 1:1.35 1:1.27 1:1.27 1:1.27
Roll gap range (mm) 0-3 0-6 0-6 0-8 0-12 0-12 0-15
Driving Power (KW) 1 1.5 2.2 7.5 11 30 37
Machine weight (kg) 160 460 660 860 1960 2960 3800
Overall dimension (mm) 1100x400x1180 1100x550x1380 1200x650x1380 2200x750x1380 2200x950x1580 2600x950x1580 5295x1789x170
Heating Mode: Electricity heating, Oil Heating (optional)
Cooling Mode: Water Cooling (optional)
Roll Temperature: Room temperature - 300℃
Roll Hardness: HRC 50 ~ 60
Temperature Accuracy: ±2℃ (high accuracy PID micro computer controller)
Safety device: 6 safety buttons with optional safety guard
Power: 380V 3 phase 50-60hz
Frequently Asked Questions
What is the two roll mill process?
The two roll rubber mill processes natural rubber into various compounds. Two horizontally opposed stainless steel rolls rotate in opposite directions at different speeds to mix rubber and ingredients, creating rubber compounds through mechanical shearing action.
What is the principle of roller mill operation?
Roller mills utilize stress applied by rotating wheels and attrition to process solids in suspensions, pastes, ointments, and solid materials. The rollers rotate at different speeds, shearing material as it passes through the gap between them.
What is the friction ratio of a two roll mill?
The distance between mill rolls (nip) can be varied, while the speed difference between rolls is called friction ratio, enabling shearing action. Typically, the back roll moves faster than the front roll, with common friction ratios around 1:1.25. This open mill mixing process is essential for rubber compound preparation.
16inch Industry Two Roll Rubber Open Mixing Mill Rubber Mixer Dispersion Kneader 16inch Industry Two Roll Rubber Open Mixing Mill Rubber Mixer Dispersion Kneader
Product tags

two roll rubber mixing mill

,

rubber dispersion kneader

,

open type rubber mixing mill
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16inch Industry Two Roll Rubber Open Mixing Mill Rubber Mixer Dispersion Kneader

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Product Detail
Brand Name :
ZL
Model Number :
ZL-3018
Certification :
CE,ISO
Place of Origin :
CHINA
MOQ :
1 set
Price :
Negotiable
Contact Supplier
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16inch Industry Two Roll Rubber Open Mixing Mill Rubber Mixer Dispersion Kneader
16inch Industry Two Roll Rubber Open Mixing Mill Rubber Mixer Dispersion Kneader
16inch Industry Two Roll Rubber Open Mixing Mill Rubber Mixer Dispersion Kneader
16inch Industry Two Roll Rubber Open Mixing Mill Rubber Mixer Dispersion Kneader

Dongguan Zhongli Instrument Technology Co., Ltd.

Verified Supplier
8 Years
guangdong, dongguan
Since 2014
Business Type :
Manufacturer
Main Products :
Rubber Testing Machine, Vulcanizing Press Machine, Two Roll Mill
Total Annual :
1 Million-2.5 Million
Employee Number :
100~150
Certification Level :
Verified Supplier
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