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400mm Internal Mixer Plastic Rubber Banbury Mixer And Metal Ceramic Kneader Mixer
400mm Internal Mixer Plastic Rubber Banbury Mixer And Metal Ceramic Kneader Mixer
400mm Internal Mixer Plastic Rubber Banbury Mixer And Metal Ceramic Kneader Mixer
400mm Internal Mixer Plastic Rubber Banbury Mixer And Metal Ceramic Kneader Mixer
400mm Internal Mixer Plastic Rubber Banbury Mixer And Metal Ceramic Kneader Mixer
400mm Internal Mixer Plastic Rubber Banbury Mixer And Metal Ceramic Kneader Mixer
400mm Internal Mixer Plastic Rubber Banbury Mixer And Metal Ceramic Kneader Mixer
400mm Internal Mixer Plastic Rubber Banbury Mixer And Metal Ceramic Kneader Mixer
Specifications
Power :
Power
Heating Mode :
Electricity heating , Oil Heating ( option)
Roll Hardness :
HRC 50 ~ 60
Product name :
400mm Internal Mixer Plastic Rubber Banbury Mixer And Metal Ceramic Kneader Mixer
Roll Temperature :
Room temperature -- 300℃
Cooling Mode :
Water Cooling ( option)
Brand Name :
ZL
Model Number :
ZL-3018
Certification :
CE,ISO
Place of Origin :
CHINA
MOQ :
1 set
Price :
Negotiable
Payment Terms :
L/C,T/T,Western Union
Supply Ability :
60 sets / month
Delivery Time :
5-8 work days
Packaging Details :
400mm Internal Mixer Plastic Rubber Banbury Mixer And Metal Ceramic Kneader Mixer is packaged within wooden case.
Description
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400mm Internal Mixer Plastic Rubber Banbury Mixer And Metal Ceramic Kneader Mixer
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High-performance internal mixing machine designed for masticating and kneading natural rubber, synthetic rubber, EVA, or PVC pellets with various chemical materials. Ideal for plasticizing, hot milling, and mixing operations in rubber product manufacturing facilities.
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Key Features
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  • Automatic feeding oil or grease lubrication system for easy maintenance and machine protection
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  • Integrated brake and emergency stop devices for personnel and equipment safety
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  • Annealed frame, frame cap, and base construction for stress relief and durability
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  • Flexible roll nip adjustment: manual or electric options available
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  • Chilled cast alloy iron rolls with hardness reaching 70HB
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  • Multiple roll constructions: drilled roll, bored roll, grooved roll
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  • Customizable speed ratio based on customer formulas and processing requirements
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Intelligent Control System
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  • Real-time data recording and export of kneading time, temperature (mixing chamber and rotors), ram pressure, current, torque, and recipe code
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  • Control system supports up to 20 mixing steps and 20 recipe storage spaces
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  • Remote process recipe import and data monitoring capability
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  • Ethernet communication interface for MES integration
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  • 20% control points reserved for future expansion
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  • Touch screen interface provided
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Technical Specifications
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ModelZL-3018-76ZL-3018-120ZL-3018-160ZL-3018-200ZL-3018-230ZL-3018-300ZL-3018-400
Diameter of roll (mm)76120160200230300400
Length of roller face (mm)300350350500650650900
Mixing Capacity (kg)0.002-0.60.002-20.002-2.80.002-50.005-101-155-30
Front roll surface speed (rpm)19191919191919
Friction ratio1:1.301:1.351:1.351:1.351:1.271:1.271:1.27
Roll gap range (mm)0-30-60-60-80-120-120-15
Driving Power (KW)11.52.27.5113037
Machine weight (kg)160460660860196029603800
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Heating Mode: Electricity heating, Oil Heating (optional)
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Cooling Mode: Water Cooling (optional)
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Roll Temperature: Room temperature - 300\u2103
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Roll Hardness: HRC 50-60
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Temperature Accuracy: \u00b12\u2103 (high accuracy PID micro computer controller)
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Safety Device: 6 safety buttons, safety guard optional
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Power: 380V 3 phase 50-60Hz
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Technical Questions & Answers
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What is the two roll mill process?
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The two roll rubber mill processes natural rubber into various compounds using two horizontally opposed stainless steel rolls that rotate in opposite directions at different speeds to mix rubber and ingredients.
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What is the principle of roller mill?
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Roller mills use stress applied by rotating wheels and attrition to process solids in suspensions, pastes, ointments, and solid materials through shearing action in the gap between differentially rotating rollers.
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What is the friction ratio of a two roll mill?
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The friction ratio is the speed difference between rolls that enables shearing action, with the back roll moving faster than the front roll. Common ratios range from 1:1.25 to 1:1.35, facilitating open mill mixing operations.
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Service Advantages
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  • Dedicated R&D and design department for standard and custom machine solutions
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  • Over 50 years of manufacturing experience with advanced machinery and skilled craftsmanship
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  • Two specialized laboratories: Environmental laboratory and Physical laboratory
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  • Adequate monthly stock availability to meet urgent customer requirements
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  • Annual sales exceeding 1,000,000 USD with 30,000\u33a1 manufacturing base and 120 technical staff
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Technical Support
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Advanced laser-cut SUS stainless steel plates ensure precision accuracy. All machine exteriors feature anti-rust electrostatic painting. We use imported electronic components from ABB, industrial automation, high-performance, Saginomiya, Danfoss, Emkarate, Omron and compressors from BOEK/TECUMSEH, ensuring machine service life exceeding 10 years.
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After-Sales Service
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  • 14-month warranty with lifetime maintenance support
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  • Free replacement of broken components during warranty period
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  • Comprehensive picture and video instruction support after purchase
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  • Complete documentation including packing list, operation instructions, warranty certificate, and accessories
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Packaging
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Machines are securely packaged with waterproof plastic wrap, poly wood board construction, and internal cystosepiment fixtures for safe transportation and delivery.
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Product tags

banbury rubber mixer

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rubber banbury mixer

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banbury machine rubber mixer
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400mm Internal Mixer Plastic Rubber Banbury Mixer And Metal Ceramic Kneader Mixer

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Product Detail
Power :
Power
Heating Mode :
Electricity heating , Oil Heating ( option)
Roll Hardness :
HRC 50 ~ 60
Product name :
400mm Internal Mixer Plastic Rubber Banbury Mixer And Metal Ceramic Kneader Mixer
Roll Temperature :
Room temperature -- 300℃
Cooling Mode :
Water Cooling ( option)
Contact Supplier
video
400mm Internal Mixer Plastic Rubber Banbury Mixer And Metal Ceramic Kneader Mixer
400mm Internal Mixer Plastic Rubber Banbury Mixer And Metal Ceramic Kneader Mixer
400mm Internal Mixer Plastic Rubber Banbury Mixer And Metal Ceramic Kneader Mixer
400mm Internal Mixer Plastic Rubber Banbury Mixer And Metal Ceramic Kneader Mixer

Dongguan Zhongli Instrument Technology Co., Ltd.

Verified Supplier
9 Years
guangdong, dongguan
Since 2014
Business Type :
Manufacturer
Main Products :
Rubber Testing Machine, Vulcanizing Press Machine, Two Roll Mill
Total Annual :
1 Million-2.5 Million
Employee Number :
100~150
Certification Level :
Verified Supplier
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