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Customizable Laboratory Two Roll Mill Mixing Electric Heating Rubber And Plastic Mixer
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\n This laboratory two roll mill mixer is specifically designed for polymer mixing applications in the rubber and plastics industry, including PVC and color master batch processing. The system features comprehensive components including rolls, bearings, gap adjusting devices, electric control systems, and safety mechanisms.\n
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Shearing Mechanism & Performance
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\nShearing Effect Generation: The shearing effect is produced by the speed differential between front and rear rollers. Higher speed ratios generate greater shearing forces for improved material processing.\n
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\nRoller Distance Impact: For fixed-speed machines, reducing roller distance increases velocity gradient, enhancing shearing effects on rubber compounds. This principle applies to thin-through plasticizing of raw rubber. While higher velocity gradients improve mixing efficiency\u2014particularly for breaking and plasticizing\u2014they also increase rubber material temperature, necessitating effective cooling systems.\n
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Technical Specifications
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\nRoll Hardness: HRC 50 ~ 60
\nTemperature Accuracy: \u00b12\u2103 (utilizing high-accuracy PID micro computer controller)
\nHeating Mode: Electric heating, Oil Heating (optional)
\nCooling Mode: Water Cooling (optional)
\nRoll Temperature Range: Room temperature to 300\u2103
\nSafety Features: 6 safety buttons with optional safety guard
\nPower Requirements: 380V 3 phase 50-60Hz\n
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\n\n\n| Model | \nRoll Diameter (mm) | \nRoller Face Length (mm) | \nMixing Capacity (kg) | \nFront Roll Speed (rpm) | \nFriction Ratio | \nRoll Gap Range (mm) | \nDriving Power (KW) | \nMachine Weight (kg) | \n
\n\n\n\n| ZL-3018-76 | \n76 | \n300 | \n0.002-0.6 | \n19 | \n1:1.30 | \n0-3 | \n1 | \n160 | \n
\n\n| ZL-3018-120 | \n120 | \n350 | \n0.002-2 | \n19 | \n1:1.35 | \n0-6 | \n1.5 | \n460 | \n
\n\n| ZL-3018-160 | \n160 | \n350 | \n0.002-2.8 | \n19 | \n1:1.35 | \n0-6 | \n2.2 | \n660 | \n
\n\n| ZL-3018-200 | \n200 | \n500 | \n0.002-5 | \n19 | \n1:1.35 | \n0-8 | \n7.5 | \n860 | \n
\n\n| ZL-3018-230 | \n230 | \n650 | \n0.005-10 | \n19 | \n1:1.27 | \n0-12 | \n11 | \n1960 | \n
\n\n| ZL-3018-300 | \n300 | \n650 | \n1-15 | \n19 | \n1:1.27 | \n0-12 | \n30 | \n2960 | \n
\n\n| ZL-3018-400 | \n400 | \n900 | \n5-30 | \n19 | \n1:1.27 | \n0-15 | \n37 | \n3800 | \n
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Manufacturing Advantages
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\n- Comprehensive R&D and design departments capable of providing both standard technological machines and custom solutions
\n- Over 50 years of manufacturing expertise with advanced machinery and sophisticated craftsmanship
\n- Dual laboratory facilities: Environmental laboratory and Physical laboratory for comprehensive testing
\n- Adequate monthly inventory to meet urgent customer requirements
\n- Annual sales exceeding ,000,000 with 30,000\u33a1 manufacturing base and 120 technical staff for large-scale projects
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Technical Excellence
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\n- Precision laser-cut SUS stainless steel plates for optimal accuracy
\n- Anti-rust electrostatic painting on all machine exteriors
\n- Premium imported electronic components from ABB, industrial automation, high-performance, Saginomiya, Danfoss, Emkarate, Omron
\n- High-quality imported compressors from BOEK and TECUMSEH
\n- Designed for extended service life exceeding 10 years
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