200-ton Pressure Double-layer Rubber Floor Tile Mold Press Machine
This heavy-duty industrial press is designed for high-volume production of rubber floor tiles, pavers, or mats, featuring efficiency and output maximization.
Key Features Breakdown
1. 200-ton Pressure
- What it means: The press generates a clamping force of 200 tons (approximately 1.96 million Newtons)
- Benefits for Floor Tiles:
- Density and Durability: Ensures complete compression of rubber composite, eliminating air voids for consistent density and structural integrity
- Surface Finish: Produces smooth, consistent surfaces with sharp pattern definition
2. Double-layer Design
- What it means: Two separate, stacked pressing cavities within a single frame
- Benefits for Floor Tiles:
- Doubled Output: Produces two complete sets of floor tiles per curing cycle
- Space & Energy Efficiency: More efficient than running two separate presses, saving factory space and reducing energy per tile
3. Rubber Floor Tile Mold
- What it means: Designed for specific tile sizes, shapes, and surface textures
- Implications: Large molds often feature multi-cavity designs, potentially producing 4-8 tiles per layer
4. Machine Specifications
- PLC Control System: Manages complex pressing cycles for both layers
- Hot Plate Heating: Embedded electric elements ensure even heat distribution
- Robust Frame: Four-column or multiple rod design withstands 200-ton force
Comparison with 500-ton 3RT Handle Press
| Feature |
500-ton 3RT Handle Press |
200-ton Double-layer Tile Press |
| Primary Product |
Rubber Handles (3D, intricate) |
Rubber Floor Tiles (2.5D, large surface area) |
| Clamping Force |
500-ton (Higher force for intricate details) |
200-ton (Sufficient for compressing flat tiles) |
| Key Feature |
3RT Guide Rods (Precision) |
Double-layer Stack (Productivity) |
| Production Goal |
High consistency for complex parts |
Maximum output for simpler, larger parts |
| Mold Type |
Smaller, often single-cavity |
Large, often multi-cavity |
| Automation |
Semi-automatic (loading/unloading) |
Semi or fully automatic with robotic loading |
Rubber Floor Tile Production Process
- Loading: Pre-weighed rubber compound loaded into both top and bottom molds
- Cycle Start: Initiated via PLC control panel
- Closing & Curing: 200-ton force and heat applied simultaneously to both layers
- Opening & Demolding: Cured tiles removed from both molds
- Cycle Repeats: Continuous process for high output rate
The 200-ton Pressure Double-layer Rubber Floor Tile Mold Press Machine is a productivity workhorse designed for high-volume manufacturing of flat or textured rubber tiles. Its double-layer design dramatically increases production capacity without requiring additional factory space or machines.