Overview

• • The Yaskawa GP20HL is a six axis spray application robot.
• • A 20 kg payload carries spray guns, bells and hose packages.
• • A 3124 mm working range covers full car bodies.
• • The arm mounts on floor, wall or ceiling structures.

Specifications

Advantages

• • A 3124 mm range covers full car bodies from one base.
• • A 20 kg payload carries guns, bells and hose packages together.
• • Axis speeds up to 400 deg/s keep travel smooth over large panels.
• • Repeatability of 0.07 mm holds gun distance consistent.
• • Floor, wall and ceiling mounting options suit booth layouts.
• • Spray paths are stored per model for repeat coating results.
• • Packaging follows export crate standards with rust protection for sea freight.
• • Commissioning support covers safety checks, program handover and operator training.
• • Spare parts for common wear items and cables are held in local stock.
• • Documentation includes layout drawings, wiring schematics and a maintenance schedule.
• • Remote diagnostics are available for controller and drive faults during the warranty period.
• • Installation supervision can be scheduled with delivery to shorten ramp up time.
• • Acceptance testing is performed before shipment and a report is filed for the project.
• • Operator training covers daily checks, safe restart and basic program edits.
• • Fixtures are designed to suit the part family named in the project brief.
• • Safety circuits follow the plant standard and are documented for sign off.
• • Trial production runs are supported on site before acceptance.
• • Wear parts are specified with local part numbers for easy reordering.
• • Programming files are handed over in the controller project archive.
• • Warranty visits cover calibration checks during the first operating year.
• • Spare cable sets and connectors are recommended for continuous operation.
• • Loader and unloader interfaces are tested against the line PLC before handover.
• • Cable routing and dress pack layout are reviewed against the arm envelope before shipment.
• • Cycle time estimates are issued with the layout drawing for planning purposes.
• • Gripper jaws can be machined to suit part drawings supplied with the order.
• • Controller backups are taken at handover and stored with the project documents.

Applications

• • Painting of car bodies and panels.
• • Polishing and buffing of painted surfaces.
• • Spray coating of large housings.
• • Primer and clear coat application.
• • Coating in booths with mixed models.

FAQ

• • What is the working range? The maximum working range is 3124 mm.
• • What payload does it carry? The arm carries 20 kg of spray equipment.
• • How accurate is it? Repeatability is 0.07 mm for gun distance.
• • What power is required? The system is rated 4 kVA on a 380 V supply.