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Auto Robotic Deburring Machine For Aerospace & Industrial Parts
Auto Robotic Deburring Machine For Aerospace & Industrial Parts
Auto Robotic Deburring Machine For Aerospace & Industrial Parts
Auto Robotic Deburring Machine For Aerospace & Industrial Parts
Auto Robotic Deburring Machine For Aerospace & Industrial Parts
Auto Robotic Deburring Machine For Aerospace & Industrial Parts
Specifications
Model Number :
KS-5000
Compact :
Saves Space
Safe :
Minimizes Risk Of Injury
MOQ :
1
Delivery Time :
90 working days
Polishing Speed :
0-1200 RPM
Polishing Method :
Robotic Arm
Payment Terms :
L/C,D/A,D/P,T/T
Controlsystem :
PLC and CNC integrated control
Application :
deburring die casting
Temp :
-10--40
Maxworkpieceweight :
20 kg
Usage :
deburring automotive die casting burrs
Certification :
CE
Packaging Details :
wooden cases
Price :
68000-102000 USD
Programminginterface :
User-friendly touchscreen HMI
Supply Ability :
200-300 sets per year
Machine Power :
11KW
Brand Name :
Kingstone
Machine Weight :
1500 kg
Place of Origin :
China
Frequency :
50Hz/60Hz
Energy Efficient :
Saves Electricity
High Productivity :
Increases Output
Description

Zero Over-Cutting. 100% Repeatable Edge Radius. Turn Bottleneck Manual Deburring into a 24/7 Lights-Out Automated Process.

Engineered with 6-axis articulated robotics and active pneumatic/servo force compensation, the [Model: ARD-06A] delivers micron-level edge breaking, chamfering, and flash removal across complex CNC-machined aerospace components, precision castings, and heavy industrial parts.

Key Highlights
  • Adaptive Constant-Force Control: Automatically compensates for casting tolerances, part warping, and tool wear (±0.5N force sensitivity) without damaging critical datum surfaces.
  • Multi-Tool Single-Cycle Processing: Integrated Automatic Tool Changer (ATC) switches seamlessly between high-speed carbide cutters, diamond burrs, flap wheels, and ceramic fiber brushes.
  • Aerospace-Grade Edge Consistency: Maintains uniform edge break and chamfer specs (R0.1 mm – R2.0 mm / C0.1 – C3.0) across complex 3D contours, cross-holes, and deep pockets.
  • Flexible Dual Architecture: Available in Tool-in-Hand (for large/heavy workpieces) or Part-in-Hand (for small-to-medium high-mix parts) configurations.
  • Full Safety & Explosion-Proof Enclosure: CE-compliant acoustic cabin with optional wet/dry dust extraction for aluminum, titanium, magnesium, and stainless steel.
Auto Robotic Deburring Machine For Aerospace & Industrial Parts
Engineered for High-Mix, High-Precision Edge Finishing
1. Active Compliant Force Control (Floating Spindle Technology)

Unlike rigid CNC machines that require perfect part positioning, our robotic deburring head features real-time axial and radial compliance. Whether removing heavy casting flash or delicate CNC milling burrs, the spindle dynamically adjusts contact pressure (2N – 200N adjustable) to absorb part-to-part dimensional variations up to ±3–8 mm.

2. Multi-Station Automatic Tool Changer (ATC)

Complex parts require more than one tool. The built-in 4-to-8 station ATC rack allows the robot to execute coarse flash removal, precision chamfering, cross-hole deburring, and final nylon/ceramic brushing in a single clamping cycle—eliminating secondary handling.

3. Offline Programming & 3D CAD Path Generation

No complex robot coding required on the shop floor. Import your part's 3D CAD model (STEP / IGES) directly into our offline programming software to generate collision-free deburring trajectories in minutes. Ideal for High-Mix, Low-Volume (HMLV) aerospace production.

4. Automated Tool Wear & Diameter Compensation

As abrasive brushes and grinding wheels wear down, the system automatically measures tool diameter/length via a laser or touch sensor and adjusts TCP (Tool Center Point) speed and offset—ensuring the 1,000th part looks identical to the 1st.

What Parts Can This Auto Robotic Deburring Machine Process?
Designed for both machined billet components and near-net-shape castings/forgings across diverse metals and composites.
Aerospace & Aviation Components
  • Parts: Aircraft structural brackets, wing ribs, bulkhead frames, turbine blades & vanes, landing gear components, engine housings, actuator manifolds.
  • Materials: Titanium alloys (Ti-6Al-4V), Inconel / Superalloys, aerospace aluminum (7075 / 6061 / 2024), carbon fiber composites (CFRP).
  • Process: Precision edge breaking (R0.1–R0.5 mm), FOD burr removal, slot and pocket blending.
Industrial Machinery, Pumps & Valves
  • Parts: Motor mounting flanges, pump covers & impellers, hydraulic valve blocks/manifolds, compressor housings, pneumatic cylinders, heavy gearboxes.
  • Materials: Stainless steel (304 / 316L / Duplex), cast iron, carbon steel, brass & bronze.
  • Process: Sealing groove deburring, bolt-hole chamfering, intersecting oil-port deburring, parting-line flash grinding.
Automotive, EV & Heavy Equipment
  • Parts: EV battery trays, die-cast aluminum transmission housings, steering knuckles, suspension arms, turbocharger shells, differential cases.
  • Materials: High-pressure aluminum die-castings (ADC12 / A380), ductile iron, forged steel.
  • Process: Gate/riser removal, parting line deflashing, high-speed milling burr removal.
Precision Gears & Power Transmission
  • Parts: Spur and helical gears, bevel gears, spline shafts, sprockets, bearing rings.
  • Materials: Hardened alloy steel, case-hardened steel, powder metallurgy.
  • Process: Tooth root and profile chamfering, acute-edge rounding to prevent stress concentration.
Frequently Asked Questions

Q1: How does the robot avoid gouging or over-cutting when my castings or forgings have dimensional variations?

A: Our machine integrates an active compliant floating spindle (available in precision pneumatic or closed-loop servo-electric versions). Instead of following a rigid path like a CNC mill, the spindle maintains a constant programmed contact force against the workpiece edge—automatically floating up to ±6–8 mm to absorb casting tolerances, fixture errors, and thermal warpage.

Q2: We manufacture High-Mix, Low-Volume (HMLV) aerospace parts. Is programming new parts time-consuming?

A: Not at all. With our Offline Programming (OLP) software, you can generate tool paths directly from your part's 3D CAD model on a PC while the machine continues running production. Combined with zero-point quick-change fixtures, mechanical and program changeover between part families takes less than 10–15 minutes.

Q3: Can this machine deburr internal cross-holes, deep pockets, and back-side edges?

A: Yes. By combining a 6-axis industrial robot with an automatic tool changer (ATC), the system can switch from a standard chamfer mill to specialized lollipop cutters, back-deburring tools, or micro abrasive brushes to reach intersecting holes, undercuts, and deep cavities in a single cycle.

Q4: How do you handle tool wear on abrasive brushes and grinding wheels?

A: The cell includes an automated Tool Wear Compensation System. After a preset number of cycles, the robot touches off the brush or wheel against an in-cabin sensor, calculates the diameter loss, and automatically offsets the TCP path and spindle RPM to maintain consistent material removal.

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Auto Robotic Deburring Machine For Aerospace & Industrial Parts

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Product Detail
Model Number :
KS-5000
Compact :
Saves Space
Safe :
Minimizes Risk Of Injury
MOQ :
1
Delivery Time :
90 working days
Polishing Speed :
0-1200 RPM
Contact Supplier
video
Auto Robotic Deburring Machine For Aerospace & Industrial Parts
Auto Robotic Deburring Machine For Aerospace & Industrial Parts
Auto Robotic Deburring Machine For Aerospace & Industrial Parts

Zhejiang Kingstone Robot & Technology Co., Ltd.

Verified Supplier
1 Years
zhejiang, wenzhou
Since 2010
Business Type :
Manufacturer
Main Products :
Robotic Polishing Machine, Robotic Grinding Machine, CNC Polishing Machine
Total Annual :
150000-1000000
Employee Number :
80~105
Certification Level :
Verified Supplier
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