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Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers
Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers
Specifications
Model Number :
Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers
Place of Origin :
CHINA
MOQ :
1 set
Price :
Negotiation
Supply Ability :
2000 set per month
Delivery Time :
10-30days
Packaging Details :
Caron box
Product :
Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers
Weighing Range :
0.1g – 50kg (depending on model)
Weighing Accuracy :
±0.1g to ±1g (depends on speed & load)
Weighing Speed :
Up to 800 items/minute (depends on product size & conveyor type)
Conveyor Width :
100mm – 600mm (adjustable for different products)
Conveyor Material :
Stainless steel, food-grade PU belt, or modular plastic belt
Rejection Mechanism :
Pneumatic pusher, drop gate, diverter arm, or soft-touch rejection
Data Output :
RS-232, Ethernet, USB, Wi-Fi, 4G/5G, Cloud (MQTT, OPC UA)
Software Features :
SPC (Statistical Process Control), Real-time trend analysis, Batch reporting
Compliance Standards :
METTLER TOLEDO, OIML R51, NTEP, FDA 21 CFR Part 11
Operating Temperature :
0°C to 40°C (some models support -10°C to 50°C)
IP Rating :
IP54 (standard), IP65/IP66 (washdown models for food/pharma)
AI & Machine Learning :
Self-calibration, adaptive weight compensation, predictive maintenance alerts
Multi-Lane Weighing :
Supports 2–8 lanes for high-speed parallel weighing
Check & Sort Functionality :
Multi-level sorting (underweight, overweight, acceptable)
Description

Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers


Introduction to Weight Variation Issues in Manufacturing

Weight variation is a critical quality control challenge affecting numerous manufacturing sectors including

food & beverage, pharmaceuticals, cosmetics, and chemical production. Inconsistent product weights can

lead to:

  • Regulatory non-compliance with labeling requirements

  • Customer dissatisfaction from receiving underfilled products

  • Significant financial losses from product giveaway (overfilling)

  • Increased production costs due to waste and rework

  • Potential safety issues in dosage-sensitive products


Key Features Solving Weight Variation Problems

1. Real-Time Process Monitoring and Adjustment

  • Continuous weight measurement at production line speeds (up to 800 items/minute)

  • Instant feedback to filling machines for automatic adjustments

  • Statistical process control (SPC) integration for trend analysis

2. Advanced Rejection Systems

  • High-speed pneumatic or mechanical rejectors

  • Multi-level sorting based on precise weight thresholds

  • Gentle handling options for fragile products

3. Data Integration and Analytics

  • Cloud connectivity for centralized data management

  • Predictive analytics to identify patterns in weight variation

  • Automated reporting for quality assurance documentation

4. Adaptive Learning Capabilities

  • Self-calibration features to maintain accuracy

  • Machine learning algorithms that optimize checkweigher performance

  • Dynamic adjustment to product changes without manual intervention


Industry-Specific Applications

Food Manufacturing

  • Portion control for packaged foods

  • Compliance with net content regulations

  • Detection of missing components in multi-piece packages

Pharmaceutical

  • Precise tablet and capsule weight verification

  • Compliance with stringent GMP requirements

  • Batch documentation for regulatory audits

Chemical Industry

  • Accurate filling of hazardous materials

  • Verification of bulk chemical packaging

  • Prevention of costly material waste


Parameter Specifications
Weighing Range 0.1g – 50kg (depending on model)
Weighing Accuracy ±0.1g to ±1g (depends on speed & load)
Weighing Speed Up to 800 items/minute (depends on product size & conveyor type)
Conveyor Width 100mm – 600mm (adjustable for different products)
Conveyor Material Stainless steel, food-grade PU belt, or modular plastic belt
Rejection Mechanism Pneumatic pusher, drop gate, diverter arm, or soft-touch rejection
Data Output RS-232, Ethernet, USB, Wi-Fi, 4G/5G, Cloud (MQTT, OPC UA)
Software Features SPC (Statistical Process Control), Real-time trend analysis, Batch reporting
Compliance Standards METTLER TOLEDO, OIML R51, NTEP, FDA 21 CFR Part 11


Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers


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Product Detail
Model Number :
Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers
Place of Origin :
CHINA
MOQ :
1 set
Price :
Negotiation
Supply Ability :
2000 set per month
Delivery Time :
10-30days
Contact Supplier
video
Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers

SMARTWEIGH INSTRUMENT CO.,LTD

Verified Supplier
7 Years
jiangsu
Since 2005
Business Type :
Manufacturer, Exporter, Seller
Main Products :
Heavy Duty Weighbridge, Truck Scale Weighbridge, Portable Weighbridge
Total Annual :
500-1000
Employee Number :
50~100
Certification Level :
Verified Supplier
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