Specifications
Brand Name :
BIOCLEAN
Model Number :
BCCGC-V-100-120
Certification :
SGS-CE-OWB-2022-1098
Place of Origin :
NINGBO CHINA
MOQ :
1
Price :
5000-8000 USD
Payment Terms :
T/T,Western Union,MoneyGram
Supply Ability :
10000 Units per year
Delivery Time :
40 Workingdays
Packaging Details :
Custom steel frame crating
Noise Level :
≤60 dB
Energy Consumption :
5 - 8 kWh/ton
Loading Mode :
Combined Loading
Discharge Method :
Automatic Discharge
Operating Temperature Range :
- 15℃ ~ 45℃
Weight of Machine :
≥4000 kg
Description

Product descriptions

  • 100-120 TPD Vertical Waste Compaction Station – High-Capacity & Cost-Optimized Sanitation Solution


    Engineered for large urban districts, regional waste transfer hubs, and high-density metropolitan areas, our 100-120 Tons Per Day (TPD) Vertical Waste Compaction Station integrates premium vertical compression technology with economic operation. Tailored to address the escalating waste management needs of fast-growing cities—particularly in key Belt and Road markets—it delivers exceptional throughput while minimizing unit waste processing costs and long-term operational expenditures.

    Core Economic & Efficient Highlights


    • High-Capacity Cost Efficiency: Processes 100-120 tons of waste daily, catering to 25,000-35,000 residents or large commercial-industrial clusters, achieving lower cost per ton (15% cheaper than smaller high-capacity alternatives).
    • Maximized Volume Reduction: Compression ratio up to 3.7:1, pushing waste density to 0.98t/m³ – cutting garbage truck trips by 65% and slashing transportation, labor, and landfill fees significantly.
    • Energy-Saving Operation: Equipped with a variable-displacement hydraulic system, consuming only 16kW/h per cycle (10% less energy than standard large-capacity models), plus extended 6-month maintenance intervals to reduce downtime and repair costs.
    • Stable Investment Returns: Investment payback period of 3.5-5 years, with predictable operational costs ideal for government-led sanitation projects and large-scale public-private partnerships (PPPs).

Working Principle

  • Waste Loading: Waste is fed through a widened, inclined top hopper with an automatic anti-blocking agitator, ensuring smooth material flow even for bulky or high-moisture waste.
  • Vertical Compaction: Dual synchronous hydraulic cylinders deliver concentrated downward pressure, synergizing with gravity to compact loose waste into high-density blocks—achieving 10% higher compression efficiency than single-cylinder large models.
  • Sealed Storage & Rapid Transfer: Compacted waste is pushed into one of two alternating sealed bins (eliminating waiting time for bin emptying). When full, the bin is hydraulically elevated, and an automatic high-speed push plate completes waste transfer to garbage trucks in 45 seconds.
  • Eco-Friendly Treatment: Compression-generated sewage is collected in a closed circulation tank, filtered before municipal discharge; triple deodorization (spray + activated carbon + UV sterilization) eliminates odor and pathogenic bacteria.

System Configuration

  • Main Structure: 16Mn high-strength steel frame (13mm thickness) with dual-cylinder synchronous compression + four reinforced guide columns, ensuring structural stability under continuous heavy-load operation.
  • Hydraulic System: Energy-saving variable-displacement oil pump, wear-resistant alloy cylinders, and precision pressure-regulating valve group—optimized for 24/7 operation in complex urban environments.
  • Control System: Touchscreen PLC controller with AI-assisted fault prediction, real-time data analytics, and multi-station centralized management (supports remote parameter adjustment via mobile/PC).
  • Environmental Systems: Integrated sewage filtration, triple deodorization, and noise reduction (≤71dB) – meeting strict environmental standards of EU, Southeast Asia, and Middle East countries.
  • Safety Systems: Multi-layer interlock protection, emergency stop matrix, anti-fall devices, anti-overload sensors, and anti-collision alarms—fully complying with ISO 14121 safety standards.

Ideal Applications

  • Large urban core districts and regional waste transfer hubs
  • High-density residential clusters + commercial complexes (shopping malls, office towers)
  • Large industrial parks and logistics hubs
  • Key Belt and Road metropolitan areas (e.g., Bangkok, Ho Chi Minh City, Kuala Lumpur)
  • Municipal sanitation projects replacing outdated large-scale open waste sites

Why Choose This Model?


As a flagship large-capacity configuration for emerging megacities, this 100-120 TPD station delivers unrivaled balance between throughput and economy. Its dual-bin design ensures non-stop operation, while the energy-saving hydraulic system and extended maintenance intervals drive down unit processing costs. Compliant with global environmental and safety standards, it’s perfectly suited for government tenders and large-scale sanitation projects—offering reliable performance, tangible cost savings, and sustainable value for modern urban waste management.

Product Specification

Parameter Details
Daily Processing Capacity 100-120 tons/day (supports 3-shift continuous operation)
Floor Space 16-18㎡ (space-efficient for large-capacity demands)
Compression Ratio 3.7:1 (top-tier for medium-heavy duty compactors)
Waste Density 0.98t/m³
Automation Level Intelligent PLC + cloud-based IoT monitoring (70% manual labor reduction)
Energy Consumption ≤16kW/h per compaction cycle
Transportation Cost Saving 65% (vs. non-compacted waste transport)
ROI Period 3.5-5 years
Noise Level ≤71dB (ultra-quiet for urban core areas)
Frame Material 16Mn high-strength steel (13mm thickness, anti-deformation)
Hydraulic System Pressure 30MPa (high-pressure stable compression)
Storage Bin Capacity 11-13m³ (dual-bin alternate design for non-stop operation)
Maintenance Interval 6 months (reduced operational interruption)
Odor Control Standard Complies with EU ECOLABEL and GB/T 38592-2020


Product Overview

VerticaL 80-120T Hydraulic  Marine Solid   Refuse Trash Waste Refuse Garbage Compactor Plant
VerticaL 80-120T Hydraulic  Marine Solid   Refuse Trash Waste Refuse Garbage Compactor Plant








VerticaL 80-120T Hydraulic  Marine Solid   Refuse Trash Waste Refuse Garbage Compactor Plant

VerticaL 80-120T Hydraulic  Marine Solid   Refuse Trash Waste Refuse Garbage Compactor Plant

VerticaL 80-120T Hydraulic  Marine Solid   Refuse Trash Waste Refuse Garbage Compactor Plant


VerticaL 80-120T Hydraulic  Marine Solid   Refuse Trash Waste Refuse Garbage Compactor Plant

VerticaL 80-120T Hydraulic  Marine Solid   Refuse Trash Waste Refuse Garbage Compactor Plant

VerticaL 80-120T Hydraulic  Marine Solid   Refuse Trash Waste Refuse Garbage Compactor Plant

VerticaL 80-120T Hydraulic  Marine Solid   Refuse Trash Waste Refuse Garbage Compactor Plant

VerticaL 80-120T Hydraulic  Marine Solid   Refuse Trash Waste Refuse Garbage Compactor Plant

VerticaL 80-120T Hydraulic  Marine Solid   Refuse Trash Waste Refuse Garbage Compactor Plant

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VerticaL 80-120T Hydraulic Marine Solid Refuse Trash Waste Refuse Garbage Compactor Plant

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Brand Name :
BIOCLEAN
Model Number :
BCCGC-V-100-120
Certification :
SGS-CE-OWB-2022-1098
Place of Origin :
NINGBO CHINA
MOQ :
1
Price :
5000-8000 USD
Contact Supplier
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VerticaL 80-120T Hydraulic  Marine Solid   Refuse Trash Waste Refuse Garbage Compactor Plant
VerticaL 80-120T Hydraulic  Marine Solid   Refuse Trash Waste Refuse Garbage Compactor Plant
VerticaL 80-120T Hydraulic  Marine Solid   Refuse Trash Waste Refuse Garbage Compactor Plant
VerticaL 80-120T Hydraulic  Marine Solid   Refuse Trash Waste Refuse Garbage Compactor Plant
VerticaL 80-120T Hydraulic  Marine Solid   Refuse Trash Waste Refuse Garbage Compactor Plant
VerticaL 80-120T Hydraulic  Marine Solid   Refuse Trash Waste Refuse Garbage Compactor Plant

Zhejiang Bioclean Machinery Technology Co., Ltd

Verified Supplier
2 Years
ningbo
Since 1999
Business Type :
Manufacturer, Exporter, Seller
Total Annual :
10000000-15000000
Employee Number :
101~200
Certification Level :
Verified Supplier
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