Alkaline Water Electrolyzer System
High-Purity Hydrogen Generation for Industrial Applications
Overview
Our Alkaline Water Electrolyzer is a proven and reliable solution for on-site hydrogen production, delivering high-purity hydrogen with stable performance and low operating cost. Based on mature alkaline electrolysis technology, the system is designed for continuous industrial operation in sectors such as energy, chemical processing, metallurgy, and electronics.
This system uses water electrolysis to produce hydrogen and oxygen safely and efficiently, making it an ideal solution for industries seeking clean, sustainable, and cost-effective hydrogen supply.
Working Principle
The alkaline electrolyzer operates by passing direct current (DC) through an electrolyte solution (typically potassium hydroxide – KOH), which splits water into hydrogen and oxygen:
2H₂O → 2H₂ + O₂
- Hydrogen is generated at the cathode
- Oxygen is generated at the anode
- A diaphragm separates gases to ensure high purity output
The produced hydrogen is then processed through gas-liquid separation, purification, and drying systems to achieve the required purity level.
Key Advantages
⚡ High Purity Hydrogen
- Hydrogen purity up to 99.9% – 99.999%
- Low moisture content with dew point up to -60°C or lower
Cost-Effective Operation
- Mature and proven technology
- Low capital investment compared to other electrolysis technologies
- Long service life with low maintenance cost
Stable & Continuous Production
- Designed for 24/7 industrial operation
- High system reliability and safety
Clean & Sustainable
- Uses only water and electricity
- Zero carbon emissions when powered by renewable energy
Flexible Configuration
- Skid-mounted or containerized design
- Modular capacity expansion available
Technical Specifications
| Parameter |
Specification |
| Hydrogen Capacity |
1 – 1000 Nm³/h (customizable) |
| Hydrogen Purity |
99.9% – 99.999% |
| Operating Pressure |
0.8 – 3.2 MPa (optional higher pressure) |
| Dew Point |
≤ -60°C |
| Electrolyte |
KOH (Potassium Hydroxide) |
| Power Consumption |
4.5 – 5.5 kWh/Nm³ H₂ |
| Water Consumption |
~0.9 L/Nm³ H₂ |
| Operating Temperature |
60 – 90°C |
| System Control |
PLC + HMI (Fully automatic) |
System Configuration
A complete alkaline electrolyzer system includes:
- Electrolyzer stack (cell system)
- Rectifier (AC to DC power supply)
- Gas-liquid separation system
- Hydrogen purification & drying unit
- Water treatment system
- Cooling system
- Control system (PLC / HMI)
- Hydrogen storage (optional)
Certifications & Standards
- CE Certification (European compliance)
- ASME (Pressure vessel standards)
- ISO Standards (Quality & manufacturing)
- GB Standards (China national standards)
- Optional ATEX / IECEx for hazardous areas
Applications
- Hydrogen refueling stations (H₂ mobility)
- Oil & gas refining processes
- Chemical and petrochemical industries
- Power-to-hydrogen energy storage
- Semiconductor and electronics manufacturing
- Metallurgy and heat treatment
- Renewable energy integration (solar/wind hydrogen production)
System Features
- Fully automated operation with remote monitoring
- High safety design with multiple protection systems
- Compact footprint and easy installation
- Long operational life and stable performance
- Customizable design based on project requirements
Why Choose Our Electrolyzer
- Proven alkaline electrolysis technology
- High efficiency and reliability
- Competitive cost with strong ROI
- Engineering customization support
- Global project experience
Contact Us
For more technical details, customized solutions, or a quotation, please feel free to contact us.