Product Description
This product is a production line dedicated to the automated inspection of PCB boards, integrating core equipment such as pin clamping board loading machines, AOI inspection devices, and pin clamping board unloading machines. The intelligent control system realizes the full-process automated operation of PCB boards from automatic feeding, high-precision visual inspection to automatic discharging, which meets the detection requirements of PCB board soldering, surface mount technology and other process defects in the electronics manufacturing industry, ensuring product quality while improving detection efficiency.
Product advantages
Full-process automated inspection: From PCB board loading to unloading, no manual intervention is required, covering the entire process from loading, inspection to unloading. The inspection efficiency is increased by more than 80%, reducing the cost of manual inspection and the risk of missed inspections.
High-precision visual inspection: The AOI equipment is equipped with a high-definition visual system and intelligent algorithms, which can accurately identify various defects such as false soldering, bridging, missing components, and reverse polarity, with a detection accuracy rate of ≥99.9%.
Precise equipment coordination: The pin clamping board loading machine, AOI inspection equipment, and pin clamping board unloading machine are efficiently connected through precise mechanical structures and electrical control. The PCB board transmission deviation is ≤0.1mm, ensuring a smooth inspection process.
Flexible production adaptation: AOI inspection parameters can be flexibly adjusted according to PCB board specifications and inspection requirements, supporting the automated inspection of multiple types of PCB boards.
Product features
The pin clamping board loading machine and pin clamping board unloading machine achieve batch automatic loading and unloading of PCB boards. They are easy to operate and suitable for large-scale inspection scenarios.
The AOI equipment has a fast detection speed, with each PCB board detection time ≤5 seconds, matching the production line rhythm.
The equipment adopts a modular design, which is convenient for maintenance and upgrade, and supports later functional expansion.
All the equipment along the line is made of industrial-grade materials, with an average mean time between failures (MTBF) of no less than 8,000 hours.
The detection data can be stored and exported in real time, supporting production quality traceability and process optimization.
Application scenarios
The automated inspection process of PCB boards in the electronics manufacturing industry, such as the back-end inspection of SMT production lines, post-soldering inspection of through-hole components, and quality inspection of consumer electronics, automotive electronics, and industrial control boards, is particularly suitable for enterprises with high requirements for inspection accuracy and efficiency.
