Specifications
Brand Name :
ALLWIN MOULD
Model Number :
Customized
Certification :
ISO 9001: 2015
Place of Origin :
Shenzhen China
MOQ :
1 set
Price :
negotiable
Payment Terms :
T/T
Supply Ability :
15-20 sets/month
Delivery Time :
5-7 weeks
Packaging Details :
WOODEN CASE
Material :
Aluminum or Steel
Moldbase :
Standard or Custom
Gatetype :
Hot Runner or Cold Runner
Toollife :
50,000 to 500,000 cycles
Coolingsystem :
Conformal or Conventional
Ejectionsystem :
Pin or Sleeve Ejectors
Application :
Overmolding of plastic parts
Surfacefinish :
Polished or Textured
Tooltype :
Injection Molding Tool
Leadtime :
4 to 12 weeks
Tolerance :
±0.01 mm
Maintenance :
Regular inspection and cleaning
Cavitycount :
Single or Multi-cavity
Productname :
Overmold Tooling
Cycletime :
10 to 60 seconds
Description
ODM Overmold Tooling Overmolded Plastic Injection Components For Industrial Tools

ALLWIN MOULD is a leading manufacturer of custom two-shot (2K) overmolding solutions, specializing in high-performance plastic components for industrial, construction, and power tool applications. Our overmolded parts deliver unmatched durability, ergonomics, and production efficiency for global tool OEMs.

Product Overview

These are precision-engineered two-shot (2K) overmolded plastic components, purpose-built for rugged industrial tools (including laser levels, tape measures, and handheld measuring devices). Each part combines a rigid, impact-resistant engineering plastic core (for structural strength and mounting integrity) with a soft, shock-absorbent TPE/TPR overmold layer, creating a single, chemically bonded component that delivers superior drop protection, non-slip grip, and long-term reliability in harsh job-site environments.

Key Technical Features & Mould Capabilities
Advanced Two-Shot Overmolding Technology
  • Dual Material Integration: Rigid structural core (PP, ABS, PA66+GF) + soft TPE/TPR overmold, with permanent chemical bonding to eliminate delamination
  • Precision Mould Design: Rotating platen or shuttle table 2K mould systems, ensuring perfect alignment and consistent overmold thickness across complex geometries
  • Rugged Industrial Design: Optimized for impact resistance, dust/water sealing, and ergonomic handling, meeting IP65/IP67 ingress protection standards
Industrial-Grade Mould Construction
  • Mould Base Standards: Compliant with LKM, HASCO, DME international standards for global interchangeability
  • Premium Tool Steels: Cavity/core inserts manufactured with NAK80, S136(H), or H13 hardened steel, delivering 500,000–1,000,000+ shot lifespan
  • Dual Hot Runner System: Independent hot runners for each material, ensuring uniform filling, zero waste, and consistent part quality
  • Advanced Cooling: Conformal water cooling channels + beryllium bronze inserts, minimizing cycle time and preventing warpage in complex geometries
Material & Performance Advantages
  • Structural Core: High-strength engineering plastics for exceptional impact resistance and dimensional stability
  • Overmold Layer: Soft TPE/TPR for superior shock absorption, non-slip grip, and temperature resistance (-40°C to 80°C)
  • Compliance: Fully RoHS, REACH, and UL compliant, meeting global industrial tool safety and environmental standards
Precision Quality Control
  • Tight tolerance control (±0.01mm) for perfect tool assembly and sealing
  • Rigorous adhesion, drop impact, and environmental testing to ensure performance under extreme conditions
  • ISO 9001/14001 certified, with strict QC aligned with European/American industrial tool industry standards
Comprehensive One-Stop Service

We provide end-to-end overmolding solutions to streamline your production:

  1. DFM Analysis: Proactive design optimization for overmold manufacturability, material bonding, and cost reduction
  2. Mould Design & Manufacturing: Expert 2K mould engineering, precision CNC/EDM machining, and full assembly
  3. Mould Trial & Validation: Comprehensive testing for material adhesion, dimensional accuracy, and production efficiency
  4. Value-Added Services: Injection molding, secondary operations (laser engraving, painting), and assembly support
  5. Lifelong After-Sales Support: Technical guidance, spare parts supply, and maintenance services
Core Competitive Advantages
  • Specialized Overmolding Expertise: Decades of experience in two-shot injection moulding for industrial tool components
  • Full In-House Manufacturing: Complete set of mould making and 2K injection machines for end-to-end quality control
  • Short Lead Times & Cost-Effectiveness: Streamlined production workflows for fast delivery at competitive factory-direct pricing
  • Global OEM Experience: Proven track record serving leading industrial tool brands worldwide, adhering to strict industry standards
Application Scope

Our overmolded plastic parts are widely used for:

  • Industrial tool housings (laser levels, tape measures, power tools)
  • Rugged electronic device enclosures (field meters, scanners)
  • Construction tool grips and protective components
  • Outdoor equipment ergonomic and protective parts
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ODM Overmold Tooling Overmolded Plastic Injection Components For Industrial Tools

Ask Latest Price
Brand Name :
ALLWIN MOULD
Model Number :
Customized
Certification :
ISO 9001: 2015
Place of Origin :
Shenzhen China
MOQ :
1 set
Price :
negotiable
Contact Supplier
ODM Overmold Tooling Overmolded Plastic Injection Components For Industrial Tools

ALLWIN PRECISION MOULD CO.,LTD

Verified Supplier
1 Years
Since 2008
Business Type :
Manufacturer, Exporter, Other
Total Annual :
>100000000
Employee Number :
>200
Certification Level :
Verified Supplier
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