Process Introduction
The silicone ring for shower heads is manufactured using the Liquid Silicone Rubber (LSR) injection molding process, featuring flexibility, high temperature resistance, and anti-aging properties. Installed at the shower head outlet, the silicone ring effectively prevents scale buildup and ensures even water flow.
Material Selection
Food-grade silicone, safe, non-toxic, and heat-resistant up to 200°C.
Process Features
The LSR injection molding process allows for excellent flowability and precise micro-pore structure formation.
Process Flow
- Silicone raw material pretreatment and mixing
- LSR injection molding to form the shower head outlet ring
- High-temperature vulcanization for durability
- Surface inspection and softness test
- Assembly test to ensure perfect fit with the shower head
Product Parameters
| Parameter |
Value Range/Description |
| Material |
Food-grade LSR silicone |
| Hardness |
30–70 Shore A |
| Mold Steel |
S136, NAK80 |
| Mold Life |
200,000–500,000 cycles |
| Product Diameter |
10–250 mm |
| Wall Thickness |
0.5–3 mm |
| Accuracy |
±0.03 mm |
| Temperature Range |
-40°C to 200°C |
| Molding Cycle |
20–80 seconds |
| Application |
Shower head outlet ring, anti-scale silicone ring |
Applications and Advantages
Typical Applications
- Silicone ring for shower head outlet
- Shower head anti-clogging ring
- Kitchen retractable spray nozzle soft ring
Key Advantages
- Anti-clogging – Soft silicone material allows easy removal of scale buildup.
- High Temperature Resistance – Long lifespan, resistant to aging from alternating hot and cold water.
- Easy Installation – Tight fit with the shower head, ensuring good sealing.
- Safe and Environmentally Friendly – Food-grade silicone, safe and odorless.
- Low Maintenance Cost – Effectively extends the lifespan of the shower head.
FAQ
Q1: Is the silicone ring heat-resistant?
A1: Yes, it can withstand temperatures up to 200°C.
Q2: Is it easy to clean?
A2: The soft silicone material allows easy removal of scale buildup with a gentle wipe.
Q3: Can custom sizes be made?
A3: Yes, we can customize the mold based on the shower head design.
Q4: What is the product lifespan?
A4: Generally, it can last for more than 5 years.
Q5: Is it environmentally friendly?
A5: Made of food-grade silicone, compliant with RoHS and REACH standards.
Custom Mold Design
We offer comprehensive customization options for shower head silicone rings, including size, hardness, and color, and support rapid prototyping.