Motorcycle helmet injection molds are manufactured using a high-precision plastic injection molding process. Primarily using engineering plastics such as ABS, PC, and PP, the molds are formed in a single step by high-temperature melt injection molding. The process includes:

1. Mold Design: CAD/CAE design is performed based on the helmet's shape, mechanical requirements, and customer customization needs.
2. Mold Processing: CNC, EDM, and high-speed milling machines are used to create high-precision mold cavities.
3. Injection Molding: Plastic pellets are heated and melted, then injected into the mold cavity under high pressure and cooled to set the desired shape.
4. Surface Treatment: Surface treatments such as spraying, pad printing, and electroplating can be performed to enhance aesthetics and wear resistance.
5. Quality Inspection: Strength, impact resistance, and dimensional accuracy are tested to ensure compliance with international safety standards.

Parameter Item Technical Specifications

Applications: Mainly used for the production of motorcycle helmet shells and lining components, widely used in the motorcycle riding, sports and leisure, and related protective equipment industries.

• High strength and impact resistance, meeting international safety standards (DOT / ECE / CCC).
• High mold precision ensures a beautiful and balanced helmet appearance.
• We can customize the logo, color, and coating process according to customer branding requirements.
• The mold has a long lifespan and is suitable for large-scale continuous production.
• Automated production is highly efficient and reduces labor costs.

We provide one-stop mold customization solutions:

• We develop molds based on customer helmet design drawings or samples.
• We support multi-color injection molding, two-shot molding, and foam-lined mold design.
• We offer OEM/ODM services to help customers create their own unique brands.
• We provide after-sales technical support, including mold maintenance and process optimization.