1.Product Overview:
Double Wall Corrugated Pipe Production Line is a new type of high-speed water-cooled corrugated pipe production line developed and designed by ourselves based on advanced foreign technology. Mainly using polypropylene (PP) or high-density polyethylene (HDPE) as raw materials. Production of single and double wall corrugated pipes. Due to its unique structure, this pipe has the advantages of light weight, good impact resistance, strong corrosion resistance, and cold and heat resistance. It is widely used in urban drainage (water supply), geographical infiltration, construction water supply and drainage, PEF, wire and cable laying, bridge steel cable sheath, agricultural irrigation, and other fields.
2.Features:
1).Precision manufacturing, capable of producing pipes with diameters ranging from Φ10mm to Φ1200mm.
2).A wide range of high-output models available, with the highest production capacity reaching up to 1300kg/h.
3).Optimized energy-efficient design for cost-effective operation.
4).Robust construction to meet the demands of continuous industrial production.
3.Production line composition:
1)Extruder:
Single-screw extruders offer a simple structure and low cost, making them suitable for applications where production requirements are not particularly high.
Twin-screw extruders offer improved plasticizing, mixing performance, and extrusion stability, enabling them to process a wider range of raw materials and achieving higher production efficiency.
2)Corrugated Forming Machine:
This allows the installed corrugated forming module to operate continuously and stably, providing the vacuuming and cooling functions required for corrugation. The design of the module's operating track significantly impacts the machine's service life and pipe quality.
3)Cooling System:
Water cooling, air cooling, or a combination of both is typically used. Water cooling offers high cooling efficiency, quickly reducing pipe temperature and improving production efficiency and pipe quality.
Air cooling is relatively simple and low-cost, making it suitable for applications where cooling speed is not a priority.
4)Cutting Equipment:
Planetary cutters or fully automatic corrugated pipe cutters are typically used, enabling precise cutting of formed double-wall corrugated pipe to a set length, achieving high cutting accuracy and smooth cuts.
5)Control System:
The advanced PLC control system enables precise control and coordinated operation of all production line components. It monitors and adjusts various process parameters, such as temperature, pressure, and speed, in real time to ensure consistent product quality.
Model | Diameter Range (mm) | Max. Capacity (kg/h) | Power Consumption (kW) |
---|---|---|---|
S-55/30 | Φ10 - Φ32 | 80 | 40 |
S-65/30 | Φ20 - Φ63 | 120 | 55 |
S-75/33 | Φ50 - Φ160 | 250 | 85 |
S-90/33 | Φ75 - Φ250 | 300 | 110 |
S-90/33 | Φ110 - Φ315 | 400 | 130 |
S-120/33 | Φ250 - Φ630 | 800 | 300 |
S-150/33 | Φ315 - Φ800 | 1100 | 380 |
S-120/38 | Φ710 - Φ1200 | 1300 | 480 |
Qingdao Huashida Machinery Co., LTD., founded in 2003, is a global developer, manufacturer and solution provider of plastic extrusion equipment. 70% of its customers come from overseas countries such as Europe, America, the Middle East and Southeast Asia.
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Our Main Products Include:
HDPE Jacket Pipe Extrusion Line
3LPE Steel Pipe Anti-Corrosion Coating Line
Hollow Wall Spiral Pipe Production Line
PE/PP Geo Membrane Production Line
PE/PP Sheet Board Extrusion Line
Rubber Foam Insulation Pipe Production Line
Radiation Cross-Linked PE Heat Shrinkable Sleeve
Electro Fusion Sleeve
Portable Hand Extrusion Welder
HDPE Welding Wire Welder Rods
Besides manufacturing machines, we also make Heat shrinkable sleeves and electro fusion sleeves and plastic welders, which are widely used as pipe joints and sealings of plastic drainage water pipes, PU foam insulation pipelines, 2PE/3PE oil and gas pipelines;