Specifications
Delivery Time :
2 months
Application :
Hot Chiller Water/Oil /Chemical Material Pipeline
Turkkey Project :
Provided
Pipe Structure :
Carrier Steel Pipe-Polyurethane Foam-HDPE Casing
Turnkey Project :
Yes
Outer Jacket Material :
High Density Polyethylene (HDPE)
Computerized :
Computerized
Place of Origin :
china
MOQ :
1
Supply Ability :
20 Sets/Year
Model Number :
PERT-110
Price :
1000000-1300000
Brand Name :
Huashida
Type :
Polyurethane Foam Machine
Packaging Details :
Wodden Box
Product Specification :
Tpipe Dia. 508-1620mm
Certification :
CE, ISO9001:2008
Description
PU Spraying Foaming PE Wrapping Pre-insulated Pipe Production Line
Product Overview

The Spray Winding Insulation Pipe Equipment is an automatic production line designed for manufacturing "polyurethane spraying + polyethylene winding" insulation pipes. This advanced system specializes in producing large-diameter, high-density, and high-performance prefabricated direct-buried insulation pipes, widely utilized in long-distance thermal power, chemical industry, and municipal heating projects.

Core Technology

The polyurethane spraying system operates with precision: the steel pipe rotates and moves forward at a constant speed while the spray gun uniformly applies liquid polyurethane (PU) to the outer wall. The material foams and solidifies instantly, forming a consistent insulation layer.

PU Spraying Foaming PE Wrapping Pre-insulated Pipe Production Line
Key Features
  • One-step continuous forming: Integration of spraying and winding processes eliminates the need for foaming molds
  • Flexible thickness adjustment: Insulation and outer protective layer thickness can be customized according to design requirements
  • Uniform density: PU foam cells are fine and isotropic with minimal density fluctuation and no thermal bridges
  • Stress-free outer protective layer: PE winding tightly wraps the insulation layer after cooling, enabling thinner wall thickness and material savings
Production Process
1. Steel Pipe Pretreatment

Surface preparation through shot blasting or sand blasting removes rust and ensures a clean surface free of oil and impurities. Preheating follows to optimize polyurethane adhesion during foaming.

PU Spraying Foaming PE Wrapping Pre-insulated Pipe Production Line
2. Polyurethane Foaming

High-pressure foaming machine mixes polyurethane raw materials and sprays them evenly onto the preheated steel pipe surface, where they rapidly foam to form the insulation layer.

PU Spraying Foaming PE Wrapping Pre-insulated Pipe Production Line
3. Outer Sheath Wrapping

Polyethylene (PE) material is wrapped around the polyurethane insulation layer to form the outer protective sheath. Cooling and shaping ensure tight bonding between layers.

PU Spraying Foaming PE Wrapping Pre-insulated Pipe Production Line
4. Cutting and Trimming

Insulation pipes are cut to required lengths according to customer specifications. End trimming ensures flat surfaces for subsequent installation and connection.

PU Spraying Foaming PE Wrapping Pre-insulated Pipe Production Line
Main Equipment Components
  • External shot blasting and rust removal operation line
  • Chuck type spraying operation line
  • PU Thermal insulation layer winding production line
  • PE Wrapping operation line
  • Cooling system
  • PLC control system
Traditional Process Comparison

Jacketed Pipe Insulation Pipe (commonly known as "pipe-in-pipe") represents the traditional approach: first extruding the PE outer protective pipe, then sleeving it over the steel pipe, and finally pouring PU foam into the middle cavity to create the three-layer "steel pipe + PU + PE" structure.

Manufacturer Profile

Qingdao Huashida Machinery Co., Ltd., established in 2003, has specialized in plastic pipe production lines, 3LPE anti-corrosion processing lines, and joints for plastic pipes & 2PE/3PE pipes for over 15 years. As private high-tech enterprises integrated by R&D, manufacturing, sales, service, and trading, we maintain strong collaborations with Tsinghua University, Beijing University of Chemical Technology, South China University of Technology, and other research institutions. By absorbing advanced domestic and international technologies, we have become one of China's top manufacturers of plastic extrusion machines, particularly renowned for PE insulation jacket pipe extrusion lines, 3PE anti-corrosion processing lines, and PE hollow wall spiral pipe production lines.

PU Spraying Foaming PE Wrapping Pre-insulated Pipe Production Line
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PU Spraying Foaming PE Wrapping Pre-insulated Pipe Production Line

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Delivery Time :
2 months
Application :
Hot Chiller Water/Oil /Chemical Material Pipeline
Turkkey Project :
Provided
Pipe Structure :
Carrier Steel Pipe-Polyurethane Foam-HDPE Casing
Turnkey Project :
Yes
Outer Jacket Material :
High Density Polyethylene (HDPE)
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video
PU Spraying Foaming PE Wrapping Pre-insulated Pipe Production Line
PU Spraying Foaming PE Wrapping Pre-insulated Pipe Production Line
PU Spraying Foaming PE Wrapping Pre-insulated Pipe Production Line
PU Spraying Foaming PE Wrapping Pre-insulated Pipe Production Line
PU Spraying Foaming PE Wrapping Pre-insulated Pipe Production Line
PU Spraying Foaming PE Wrapping Pre-insulated Pipe Production Line
PU Spraying Foaming PE Wrapping Pre-insulated Pipe Production Line
PU Spraying Foaming PE Wrapping Pre-insulated Pipe Production Line

Qingdao Huashida Machinery Co., Ltd.

Verified Supplier
3 Years
shandong, qingdao
Since 2003
Business Type :
Manufacturer
Total Annual :
3000000-5000000
Employee Number :
100~200
Certification Level :
Verified Supplier
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