Specifications
Feeding Mode :
One Feed
Board Layers :
Single Layer, Double Layer, Multi-Layer
Screw No :
Single-screw
Production Line Length :
30-50m
Place of Origin :
china
Shaft Material :
40Cr
Cooling Method :
Water cooling
Price :
1000000-1300000
Labor :
1-2person
Product Material :
HDPE
MOQ :
1
Delivery Time :
2 months
Origin :
Qingdao China
Payment Terms :
T/T,Western Union
Frequency Range :
Intermediate Frequency
Pipe Color :
Black + Yellow or Blue
Model No :
3pe
Certification :
CE, ISO9001:2008
Supply Ability :
20 Sets/Year
Brand Name :
Huashida
Model Number :
110-2000mm
Description
Vacuum Calibrating PE Insulated Pipe Extrusion Line for Industrial Use
This advanced production line is among the most sophisticated and widely used machinery globally, specifically designed for manufacturing energy-efficient, trenchless laying pipelines with superior thermal insulation. The resulting pipes feature a steel or galvanized steel carrier pipe, a polyurethane foam insulation layer, and an outer protective shell of HDPE or galvanized steel, delivering exceptional rigidity and insulation properties.
Key Advantages
  • Improved Pipe Properties: Vacuum calibration enhances pipe stiffness, flexibility, and mechanical strength
  • High Intelligence: Advanced automation reduces labor costs and improves production efficiency
  • Fast Production Speed: 30% faster than similar equipment, significantly increasing throughput
  • Durability: High-quality hardware and software minimize maintenance costs
Working Conditions
  • Electric Source: 3-phase, 380V (±10%, +5%), 50Hz
  • Total Power: ~160kW
  • Cooling Water: ≤20ºC, ≥0.3Mpa, 26-30 m³/h
  • Compressed Air: 0.4m³/min, >0.5MPa
  • Dimension: 24m x 3m x 3m
  • Material: HDPE Granules
Applications
The HDPE pre-insulated pipe extrusion line is extensively used for producing protective jackets for thermal insulated pipes in district heating systems, hot and chilled water piping, gas pipelines, water mains, geothermal heating applications, and more.
Production Process Flow
Vacuum feeding PE granule → hot air dry material → extrusion plasticizing → mold shaping → vacuum sizing → water cooling → pulling out → cutting pipe → carrier laying-off pipe
Vacuum Calibrating HDPE PE Insulated Pipe Extrusion Line with Single-Screw Extruder for Industrial Use Vacuum Calibrating HDPE PE Insulated Pipe Extrusion Line with Single-Screw Extruder for Industrial Use
Key Configurations
This high-efficiency plastic pipe production line comprises nine essential components:
  1. 1 Set Auto Vacuum Feeder
  2. 1 Set Hopper Dryer
  3. 1 Set Efficient Single Screw Extruder
  4. 1 Set Mold
  5. 1 Set Vacuum Calibration Tank
  6. 1 Set Hauling Machine
  7. 1 Set Cutting Machine
  8. 1 Set Stacker
  9. 1 Set PLC Central Control System
All machines in the production line can be customized according to specific requirements.
Vacuum Calibrating HDPE PE Insulated Pipe Extrusion Line with Single-Screw Extruder for Industrial Use Vacuum Calibrating HDPE PE Insulated Pipe Extrusion Line with Single-Screw Extruder for Industrial Use Vacuum Calibrating HDPE PE Insulated Pipe Extrusion Line with Single-Screw Extruder for Industrial Use
Component Details
High-efficiency Single Screw Extruder: Features a barrier & mixing head and new model barrel with slotting (channel), ensuring excellent gelation, large output, and stable performance.
Die-Head: The inner surface contacting plastic materials is polished and chrome-plated to ensure smooth material flow and prevent rust. Pipe wall thickness uniformity is adjustable by bolts. The copper calibrating sleeve cools the freshly formed pipe and calibrates its outer diameter.
Vacuum Calibration Tank: Consists of frame, stainless steel tank, vacuum system, spray cooling system, and position adjustment device. The vacuum pump exhausts air from the sealed tank to pressurize the pipe, which clings to the calibrating copper sleeve, ensuring proper diameter. Spray nozzles cool the pipe surface from all directions.
Hauling Machine: Comprises driving device, clamping structure, adjusting system, side plate, and foundation bed. Driven by AC motor with frequency conversion control for adaptation to different extrusion speeds.
Cutting Machine: Utilizes blade punching principle for dust-free cutting. Includes cutting, clamping, and synchronous movement devices for efficiency.
Control System: Entire production line controlled by advanced PLC system with user-friendly interface. All technical parameters can be set and monitored via touch screen. Customizable control systems available based on requirements.
Vacuum Calibrating HDPE PE Insulated Pipe Extrusion Line with Single-Screw Extruder for Industrial Use Vacuum Calibrating HDPE PE Insulated Pipe Extrusion Line with Single-Screw Extruder for Industrial Use Vacuum Calibrating HDPE PE Insulated Pipe Extrusion Line with Single-Screw Extruder for Industrial Use
Technical Specifications
(Custom configurations available upon request)
Model PE-110/600 PE-365/760 PE-655-1380 PE-960/1680 PE-1155/2000
Main Extruder SJ-75/33 SJ-90/33 SJ-120/33 SJ-150/33 SJ-120/33
Pipe diameter Φ110-600mm Φ365-760mm Φ655-1380mm Φ960-1680mm Φ1155-2000mm
Capacity 250-350kg/h 400-500kg/h 700-900kg/h 800-1200kg/h 1000-1500kg/h
Installed power 160kw 240kw 480kw 580kw 630kw
Length 30m 32m 36m 48m 48m
After Sales Service
  • Standard Warranty: 12 months
  • Global Support: 24/7 technical assistance and spare parts supply
  • Training: On-site or remote operation/maintenance training
Company Profile
Vacuum Calibrating HDPE PE Insulated Pipe Extrusion Line with Single-Screw Extruder for Industrial Use
Qingdao Huashida Machinery Co., Ltd
Founded in 2003, Qingdao Huashida Machinery Co., Ltd. is a leading Chinese high-tech enterprise specializing in intelligent equipment for pipeline anti-corrosion and pre-insulation systems. The company holds 58 invention patents, 38 utility model patents, and 38 software copyrights, demonstrating strong innovation capabilities. Main application areas include thermal pre-insulated pipelines, municipal sewage pipelines, inspection wells, and 3LPE oil and gas pipelines.
Vacuum Calibrating HDPE PE Insulated Pipe Extrusion Line with Single-Screw Extruder for Industrial Use
Why Choose Us?
  • OEM/ODM capabilities
  • Competitive pricing & bulk discounts
  • Fast shipping & customs clearance support
  • Turnkey project solutions
  • Strong innovation capability with 58 invention patents, 38 utility model patents, and 38 software copyrights
Other Products
A. Steel Pipe Anti-Corrosion Systems
  • Steel Pipe 3-Layer Polyethylene (3LPE) Anti-Corrosion Coating System
  • Steel Pipe Internal & External FBE Coating System
  • Steel Pipe External 3LPE & Internal Epoxy Coating System
  • Steel Pipe External 3LPE & Internal Liquid Paint Coating System
B. Pre-Insulated Pipe Production Systems
  • Vacuum Calibrating Method Pre-Insulated Pipe Outside Casing Extrusion System
  • PUR Spray PE Wrap Pre-Insulated Pipe Production System
  • Continuous PERT Flexible Pre-Insulated Pipe Production System
  • Continuous PU Foam Pre-Insulated Pipe Production System
  • PERT Rigid Pre-Insulated Pipe Production System
  • Rubber Foam Insulation Tube / Plate Production System
C. Field Joint Materials & Tools (by Huashida Plastic)
  • Heat Shrinkable Sleeve
  • Electro-Fusion Sleeve
  • Seamless Heat Shrinkable Sleeve
  • Electro-Fusion Welding Machine
  • Hot Air Welding Gun
  • Plastic Welding Rod
  • PE Pipe Elbow
Frequently Asked Questions
Q: What's the lead time for orders?
A: Standard models ship in 60-90 days; customized units require 30-45 days.
Q: Do you provide after-sales service overseas?
A: Yes, we provide free technical services and offer training and guidance to the buyer's operators.
Q: Can I request a customized bucket size?
A: Absolutely! We offer tailored attachments.
Q: What documents do you provide for export?
A: Full export package (Commercial Invoice, Packing List, Bill of Lading, COC, etc.).
Q: How do I place an order?
A: Contact us via email/phone for a quote, then confirm with a PO.
Send your message to this supplier
Send Now

Vacuum Calibrating HDPE PE Insulated Pipe Extrusion Line with Single-Screw Extruder for Industrial Use

Ask Latest Price
Watch Video
Feeding Mode :
One Feed
Board Layers :
Single Layer, Double Layer, Multi-Layer
Screw No :
Single-screw
Production Line Length :
30-50m
Place of Origin :
china
Shaft Material :
40Cr
Contact Supplier
video
Vacuum Calibrating HDPE PE Insulated Pipe Extrusion Line with Single-Screw Extruder for Industrial Use
Vacuum Calibrating HDPE PE Insulated Pipe Extrusion Line with Single-Screw Extruder for Industrial Use
Vacuum Calibrating HDPE PE Insulated Pipe Extrusion Line with Single-Screw Extruder for Industrial Use
Vacuum Calibrating HDPE PE Insulated Pipe Extrusion Line with Single-Screw Extruder for Industrial Use
Vacuum Calibrating HDPE PE Insulated Pipe Extrusion Line with Single-Screw Extruder for Industrial Use

Qingdao Huashida Machinery Co., Ltd.

Verified Supplier
3 Years
shandong, qingdao
Since 2003
Business Type :
Manufacturer
Total Annual :
3000000-5000000
Employee Number :
100~200
Certification Level :
Verified Supplier
Contact Supplier
Submit Requirement