Patented PUR Spray PE Wrapping Pre-Insulated Pipe Production Line for Industrial Pipelines
Product Overview
Huashida's independently developed patented PUR spray PE wrapping pre-insulated pipe production line uses a continuous polyurethane spray foaming and PE wrapping process to manufacture large-diameter insulated steel pipes (508-1620mm) specifically engineered for industrial pipeline thermal insulation.
This complete patented turnkey PUR spray pre-insulated pipe system integrates three core production sections into one unified solution: external pipe Sa2.5 shot blasting and derusting line, continuous polyurethane spray foaming line, and PE wrap winding production line.
Applications
- Industrial Pipeline Thermal Insulation - ≥88% closed-cell PUR foam maintains process fluid temperature and prevents heat loss
- Oil Gas Transmission Pipeline Insulation - stable ≥88% closed-cell PUR spray foam maintains oil viscosity and prevents heat loss
- Chilled Water Distribution Networks - ≤0.05% water absorption rate prevents moisture ingress and insulation degradation
- Chemical Fluid Transport Pipelines - industrial chemical process pipelines requiring stable thermal insulation and corrosion protection
- District Heating and Hot Medium Transport - operating temperature ≤120°C (peak ≤140°C); medium pressure ≤2.5MPa
- Direct Burial, Trench, and Overhead Industrial Pipeline Installation - trinity molding structure provides simultaneous corrosion resistance and thermal insulation
Key Features
- National Patented Technology - Multiple national utility patents and third-party certified Level 5 technology rating
- ≥88% Closed-Cell PUR Spray Foaming - Continuous PUR spray process delivers high closed-cell ratio and low water absorption (≤0.05%)
- Purpose-Built for Industrial Pipelines - Engineered for oil gas transmission, chilled water distribution, and chemical fluid transport
- 3-4 Units/Hour High Output - Processes large-diameter 508-1620mm industrial pre-insulated pipes efficiently
- Trinity Molding Structure Integrity - One-time synchronous forming eliminates delamination risk
Production Process
- Steel pipe surface shot blasting and de-rusting (Sa2.5 international cleanliness standard)
- Medium-frequency induction preheating - precision temperature control for optimal polyurethane foam bonding
- Uniform continuous polyurethane spray foaming - achieving ≥88% closed-cell ratio and 30-100mm customizable foaming thickness
- HDPE strip wrapping over PU foam layer - forming the protective PE outer casing
- Finished pipe end trimming and quality inspection - meeting EN253, GB/T29047, and CJ/T114 international standards
1. External Shot Blasting & PU Foaming
2. PU Foaming Curing & PE Film Extrusion
3. Conveyor & Pipe End Repair
Main Equipment Composition
| No. |
Equipment Name |
| 1 |
External wall shot blasting derusting machine |
| 2 |
Medium-frequency induction heating furnace |
| 3 |
Polyurethane spray foaming unit |
| 4 |
Pipe rotator trolley |
| 5 |
Single screw extruder and die head mould |
| 6 |
Finished pipe end trimming machine |
| 7 |
Pipe conveyors and racks |
| 8 |
Electrical control system and PLC |
Company Profile
Founded in 2003, Qingdao Huashida Machinery Co., Ltd. has over 21 years of professional manufacturing experience in patented PUR spray PE wrapping pre-insulated pipe production lines and industrial pipeline thermal insulation equipment.
We maintain long-term technical cooperation with Beijing University of Chemical Technology, Qingdao University of Technology, and other national research institutions. Huashida Machinery has grown to become one of the top 3 manufacturers in China's pipeline equipment industry.
Our high-quality patented PUR spray pre-insulated pipe manufacturing systems are trusted by global customers and exported to Saudi Arabia, Kazakhstan, Uzbekistan, the UAE, Turkey, Russia, and 60+ countries and regions worldwide.