ASTM A335 Grades P11, P22, P91, P12, P92, P5, P9 High Pressure Alloy Boiler Tubes/Pipes
1. Product Description: ASTM A335 Grades P11, P22, P91, P12, P92, P5, and P9 High Pressure Alloy Boiler Tubes/Pipes are seamless tubes designed for high-temperature and high-pressure applications typically found in power and industrial boilers. These tubes are manufactured from a range of chromium-molybdenum and other alloy steels, offering superior heat resistance and mechanical strength compared to carbon steel tubes.
2. Product Parameters:
Parameter | Description |
Grades | ASTM A335 P11, P22, P91, P12, P92, P5, P9 |
Material | Alloy Steel (Seamless) |
Standard | ASTM A335 |
Size Range | Various diameters and wall thicknesses as per ASTM A335 |
Length | Standard lengths, customizable upon request |
Ends | Plain ends, beveled ends, threaded, or socket-weld ends |
Surface Treatment | As-rolled, annealed, or normalized |
3. Mechanical Properties:
Property | Requirement by Grade |
Tensile Strength | Varies by grade, typically from ≥415 MPa to ≥655 MPa (60,000 to 95,000 psi) |
Yield Strength | Varies by grade, typically from ≥205 MPa to ≥415 MPa (30,000 to 60,000 psi) |
Elongation | Typically ≥20% in 50 mm (2 in) or 4D, whichever is greater |
Hardness | Varies depending on heat treatment and specific grade |
4. Chemical Composition:
Element | Typical Range (%) by Grade (Examples) |
Carbon | Varies, e.g., P11: 0.05-0.15 |
Chromium | Varies, e.g., P91: 8.00-9.50 |
Molybdenum | Varies, e.g., P22: 0.30-0.45 |
Phosphorus | ≤ 0.025 (common across grades) |
Sulfur | ≤ 0.025 (common across grades) |
Silicon | Typically ≤ 0.50 |
5. Product Uses:
- Boiler Tubes: For steam generation in high-pressure boilers.
- Superheater Tubes: To increase the temperature of steam beyond the boiler's saturation temperature.
- Heat Exchangers: Suitable for use in heat exchangers operating under high pressure and temperature.
- Pressure Vessels: Ideal for construction of high-pressure vessels and reactors in petrochemical and refining industries.
6. Product Grade Standards:
- ASTM A335: This standard covers seamless ferritic and austenitic alloy-steel boiler, superheater, and heat-exchanger tubes designed for high-temperature service.
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