Security circuit board plays a pivotal role in modern security systems. It is widely utilized in IP cameras, network video recorders (NVRs), biometric devices, smart locks, and IoT-based security systems. Its versatility and reliability make it indispensable for residential security, commercial property protection, transportation safety, and critical infrastructure surveillance.
By leveraging cutting-edge Security PCBA technology, businesses can enhance the functionality and performance of their security systems, delivering reliable and intelligent solutions to safeguard people and assets.
Security PCBA (Printed Circuit Board Assembly for security systems) is specifically designed for use in advanced security and surveillance equipment. These PCBA solutions serve as the core processing units for devices such as security cameras, intrusion alarms, access control systems, video surveillance systems, and other critical security devices.
Key Features and Advantages:
High Reliability:
Security PCBA is engineered to perform reliably under various environmental conditions. It undergoes rigorous quality control processes to ensure consistent performance, even in challenging scenarios.
Advanced Functionality:
Equipped with cutting-edge components, Security PCBA supports features like high-definition video transmission, real-time monitoring, data encryption, and intelligent analytics to enhance security operations.
Durability and Robustness:
Designed with materials that offer excellent heat resistance, moisture protection, and EMI (Electromagnetic Interference) shielding, these assemblies can withstand harsh indoor and outdoor environments.
Low Power Consumption:
Security PCBA incorporates energy-efficient designs that reduce power usage, contributing to environmentally friendly solutions and extended operational life for security devices.
Customization and Scalability:
Tailored to meet specific customer requirements, Security PCBA allows for the integration of various features and modules, ensuring compatibility with a wide range of applications.
Compact and Efficient Design:
Optimized PCB layouts maximize space utilization, enabling smaller and more efficient security devices without compromising functionality.
Enhanced Security Features:
With embedded technologies like secure boot, data encryption, and tamper detection, Security PCBA ensures the integrity and confidentiality of sensitive data
PCB Assembly process competencies:
1. Traceability
XHT utilizes an in-house developed MES (Manufacturing Execution System) system, that supports:
l Traceability
l Directly integrated with the ERP system & production equipment, allowing for online data interchange
l Paperless documentation & revision management
l Real-time production execution visibility
2. Workmanship
l XHT complies with IPC standard Class 2 & Class 3 requirements - key manufacturing standards for the electronic assembly services industry.
l All our employees are continuously trained according to IPC training programs. We have access to an IPC trainer onsite.
3. Lead-time Management
Our modified daily run MRP2 loop and planning competencies, allow us to minimize electronics assembly material lead times, cover unexpected additional orders from your Customers, as well as minimize the risks of delays.
4. Prototyping
We deliver PCBA service prototype builds for our Customers. This is accompanied by product evaluation services (eg. DfM, component engineering), as well as procurement services.
5. Conformal Coating
l Working in harsh environments requires adequate protection. We support our Customers with:
l Selective Conformal Coating (spray width control)
l Potting (electronically controlled doses of epoxy/polyurethane)
6. Test & Inspection
Our printed circuit board assembly service includes inspection & test capabilities:
l Inspection: inline 3D AOI & 3D SPI, X-Ray
l Test: Functional, In-circuit (ICT), Safety (Burn-in, Hi-Pot) and Environmental (Climate Control / Shock)
Core Capabilities & Technology
At XHT, we possess the following core technical capabilities. We continuously expand our competencies, in order to support our Customers with higher quality levels of printed circuit board assembly (PCBA), box build, systems integration, and support services.
l Standards: Production in accordance with international standards, IPC Class 2 & 3
l SMT: software controlled, high-speed SMT Assembly lines (01005) inc. PoP, pin-in-paste, fine-pitch BGA
l THT: automated Through-Hole Assembly - Wave Soldering (Nitrogen) & Manual Soldering
l Coating: automated Conformal Coating & Potting technologies
l Test: FCT test development and a variety of testing methods, including. ICT, Safety, Environmental
l Inspection: Inline 3D AOI, inline 3D SPI inspection, 3D X-Ray
l Quality Control: Incoming inspection & in-process measurements
ADVANCED MANUFACTURING CAPABILITIES
Process / Technology | Details |
Fuji-Nxt – Multiple SMT Lines | Single and Double Sided Selective Wave |
IPC 610 Class 2 & 3 Assembly | Quartz Crystal Processing |
Clean & No-Clean Process | Thick / Thin Film Microelectronics |
PBGA (PITCH BALL GRID ARRAY) | FBGA (FINE BALL GRADE ARRAY) to 0.5mm |
High Melting Point Solder | Chip-on-Board / Wire Bond / Chip on chip |
HMLV (High-Mix Low-Medium-Volume) PCB Assembly | Through Hole & SMT Mixed |
Through Hole to SMT Conversion | Complete End Product Assembly |
Avionics LRU Assembly | Leadless Chip |
Overflow Assembly | Fine Pitch (0201 & 01005) |
Box Build / Final Assembly / System Integration | Multi-Chip Modules |
In-Circuit & Functional Testing | Conformal Coating - Automated and Manual |
BGA Rework | Automated Cleaning Solutions |
Hotplate Soldering | Potting |
Track Cutting & Additive Pad Fixing | Flex Rigid PCB Assembly & Test |
RF & Microwave – Assembly & Test | Hot Plate Soldering |
TEST CAPABILITIES
In circuit Test – HP & Teradyne | BGA Rework Stations |
Flying Probe Tester (Takaya) | Environmental Stress & Screening (ESS) – Active & Passive |
2D&3D Automatic XRAY Inspection | Functional Test Design, Development, Management |
Automatic Optical Inspection | Diagnostic Test |
Automatic Solder paste inspection | Firmware & System Test |
Synod & DITMICO cable test | Calibration |
Multiple JTAG test systems | NI & Key sight ATE |
Boundary Scan | Reverse engineering |
High Voltage & Insulation Testing |
CERTIFIED TEST &SCREENING FACILITY
He / FC Bombing | Liquid Thermal Shock |
Internal / External Visual Inspection | Thermal Humidity Bias Test |
Fine & Gross Leak Testers | Burn in Chambers |
Temperature Cycling (-65 to 200 deg C) | 3.5 Ton Vibration |
Constant Acceleration | Thermal Vacuum Chamber |
Product Packaging:
The EMS PCB Assembly product will be packaged securely in anti-static bags and placed in a sturdy cardboard box with protective foam inserts.
Shipping:
We offer worldwide shipping for the EMS PCB Assembly product. Shipping options include standard, expedited, and express delivery. Customers can choose their preferred shipping method during the checkout process.
All shipments will be tracked and customers will receive a tracking number once the product has been shipped. Shipping fees will be calculated at checkout based on the destination and selected shipping method.
Q1: What service do you have?
XHT: We provide turnkey solutions including PCB design, Software development, PCB Assembly, Enclosure design, Mold-making, Plastic injection, Finish product assembly, and function testing.
Q2: What are the main products of your PCB/PCBA services?
XHT: Our PCB/PCBA services are mainly for industries including Industrial control, Home appliances main boards, automotive electronics, Consumer electronics, Medical equipment, bank equipment, smart home, etc.
Q3: Is XHT a factory or trade company?
XHT: XHT is a 20-year experienced professional contract manufacturer to provides a stop Turnkey PCB assembly and electronics manufacturing service.
Q4: Can we inspect quality during production?
XHT: Yes, we are open and transparent on each production process with nothing to hide. Customers are welcome to inspect our production process and check in-house.
Q5: How can we ensure our information should not let the third party see our design?
XHT: We are willing to sign an NDA effect by customer side local law and promise to keep customers' data in high confidential level.
Q6: What files are required to get a quotation from you?
XHT: For OEM PCBA projects, please provide the Gerber data/files and an indication of related technical requirements as well as any special requirements if you have them; For ODM projects, please provide a Function List, so our engineering team can work on it.
Q7: What is the standard delivery term?
XHT: Delivery terms of EXW, FCA, FOB, DDU, etc. are all available based on each quote.
Q8: How long does it take for a PCBA quote?
XHT: Depends on the project's complexity. Normally 1-2 weeks is enough for our engineers to evaluate.
Q9: Do you have any minimum order quantity (MOQ) requirements?
XHT: No, we do not have MOQ requirements, we can support your projects starting from prototypes to mass productions.
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