Semi-Automatic X-Ray SMD Counter for Reel Components | High-Speed SMT Counting Machine
High-speed semi-automatic X-ray SMD counter for accurate reel component counting. Supports 7-17 inch reels, barcode scanning, and label printing. Improve warehouse efficiency and reduce manual errors.
Product Overview
The Semi-Automatic Offline X-Ray SMD Counter is designed for fast and accurate counting of SMD components on tape reels in SMT production and warehouse management. With advanced X-ray imaging technology, the machine can scan reels and automatically calculate component quantity without opening packaging. It significantly reduces manual counting errors and improves efficiency in material handling.
Operators only need to load the reel, press start, and the system will automatically complete scanning, counting, and data transmission to the label printer—ensuring accurate and traceable inventory management.
Key Features
High-Precision X-Ray Detection System
Equipped with 80KV enclosed X-ray tube, providing stable performance and maintenance-free operation.
Advanced Imaging Technology
Uses 17-inch high-resolution digital flat panel detector, ensuring clear imaging and accurate counting results.
Ultra-Fast Counting Speed
- Count 4 reels (7 inch) or 1 reel (15 inch) in just 10 seconds
- Dramatically improves warehouse throughput
Wide Reel Compatibility
Supports up to 17-inch (430mm) reels, including:
- Moisture-proof packaged reels
- JEDEC standard packaging
Intelligent AI Counting Algorithm
Built-in deep learning algorithm ensures:
- Higher counting accuracy
- Continuous optimization via cloud data
- Adaptation to different component types
Barcode Scanning + Label Printing Integration
- Automatically scans barcode while counting
- Instantly prints updated labels with correct quantity
- Eliminates manual data entry errors
MES / ERP / WMS System Integration
Supports seamless connection with factory systems:
- Real-time data synchronization
- Digital warehouse management
- Improved traceability and inventory control
Specifications
| Product name |
Offline X-Ray SMD Counter |
| Model |
DS-3000 |
| X Ray Tube |
Type: Enclose type, micro focal spot Tube voltage: 80kV Tube current: 700μA Focal spot size: 30μm |
| Flat-table testing probe |
Type: HD digital table Effective area: 430*430mm Pixel size: 140μm Resolution: 3072*3072 |
| Tape reel |
Max size: 17 inch(approx 430mm) Max height: 85mm Min components: 01005 |
| Counting speed |
10 seconds each time |
| Counting accuracy |
>99.95% |
| Functions |
Bar-code auto scanning: Support QR code,bar-code Label printer: Print corresponding label Management system: MES,ERP,WMS |
| Machine basic information |
Size: 1067*1335*1968mm Weight: 950KG Power supply: AC110V/220V,50/60Hz Max power: 800W Industrial PC: I7-6700 CPU, 8G RAM, 240GB SSD Monitor: 24inch HDMI display |
| Security |
Radiation: None,standard <1uSv/hr Rear side door lock: Once open the door, the X ray tube power off immediately Table anti-collision protection: When the table extended, there is a steel plate around it to prevent deformation by impact Safety grating: Equipped Emergency button: Equipped |
Technical Advantages
- No need to open reel packaging
- Eliminates manual counting errors
- Reduces labor cost
- Improves warehouse efficiency
- Ensures accurate inventory data
- Shortens material in/out time
Applications
This X-ray SMD counter is widely used in:
- SMT production lines
- Electronics manufacturing factories
- Component warehouses
- EMS providers
- Automotive electronics production
- Semiconductor and PCB assembly
Why Choose Our X-Ray SMD Counter?
Traditional manual counting methods often cause:
- Counting errors and inventory mismatch
- Time-consuming operations
- High labor dependency
- Packaging damage
Our X-ray solution provides:
- Fast and accurate counting
- Fully traceable data
- Reduced human error
- Higher operational efficiency
Ready to Improve Your SMT Counting Efficiency?
Contact us today to learn more about how our Semi-Automatic X-Ray SMD Counter can transform your warehouse operations and eliminate counting errors.