Regional Distribution Centers Cross Belt Sorter Lower Operational Costs

The Realkey Cross Belt Sorter is an advanced system for sorting parcels and cartons efficiently. It combines tracks, carts, perpendicular belts, recognition, and communication tech. Carts, linked in a loop along the track, carry items on belts that activate at sorting points, earning the "Cross Belt" name. Loading can be manual or automated, with precise belt movements ensuring accurate sorting.

Offered in circular or linear layouts, these sorters deliver high performance. Circular models reach 2 meters per second, sorting up to 22,000 items per hour, while linear designs hit 1.5 meters per second, processing 8,000 items hourly. They’re ideal for high-volume, multi-directional sorting in express delivery, e-commerce, fashion, food, cosmetics, airports, and pharmaceuticals.

Technical Parameters

Application

Postal and Express Delivery

Cross belt sorters are key in regional hubs, transfer stations, and large postal or courier branches handling heavy sorting demands. As labor costs rise, linear models are favored for their space-efficient, adaptable designs, streamlining operations.

E-Commerce and Global Trade

E-commerce surges, especially during peak seasons, demand robust sorting. Cross belt sorters meet these needs, serving industries like apparel, tobacco, baby goods, supermarkets, and pharmaceuticals with versatile, efficient solutions.

Advantages

Intelligent Vision Systems

Realkey’s sorters can integrate advanced vision tech, monitoring carts in real time. Faulty carts are sidelined to avoid errors, with instant alerts minimizing downtime (requires auto-feeding stations).

Enhanced Cart Linkage Technology

Realkey’s smart algorithms enable single carts for small parcels and dual carts for items up to 1.2 meters, ensuring flexibility and efficiency without added costs.

Automated Maintenance Management

The interface allows users to direct carts to maintenance zones automatically, reducing manual work and boosting upkeep efficiency.

Proven Durability

With 18 years in automated sorting, Realkey offers rugged, reliable solutions, making us a trusted partner for all sorting needs.