Regional Distribution Centers Cross Belt Sorter Lower Operational Costs

The Realkey Cross Belt Sorter is a state-of-the-art system for sorting parcels and cartons with precision. It combines tracks, carts, cross belts, recognition, and communication tech. Carts, linked in a loop, use perpendicular belts—thus "Cross Belt"—to carry items, loaded manually or automatically. At sorting zones, belts activate to deliver items accurately.

Available in circular or linear layouts, these sorters shine. Circular models hit 2 meters per second, sorting 22,000 items per hour, while linear ones reach 1.5 meters per second, handling 8,000 items hourly. They’re perfect for high-speed, multi-directional sorting in express delivery, e-commerce, clothing, food, cosmetics, airports, and pharmaceuticals.

Technical Parameters

Application

Postal and Express Delivery

Cross belt sorters are crucial in regional hubs, transfer stations, and large postal or courier branches with high sorting demands. As labor costs climb, linear models are favored for their compact, versatile setups, boosting efficiency.

E-Commerce and Global Trade

E-commerce booms during peak seasons require adaptable sorting. Cross belt sorters excel, supporting industries like fashion, tobacco, baby products, grocery, and pharmaceuticals with streamlined performance.

Advantages

Intelligent Vision Systems

Realkey’s sorters can add advanced vision tech to monitor carts live. Faulty carts are isolated to avoid sorting issues, with quick alerts reducing disruptions (needs auto-feeding).

Enhanced Cart Linkage Technology

Realkey’s smart algorithms enable single carts for small items and dual carts for up to 1.2-meter parcels, ensuring flexibility without added costs.

Automated Maintenance Management

Users can send carts to maintenance zones via the interface, automating upkeep and cutting manual work.

Proven Durability

Realkey’s 18 years of logistics expertise deliver robust, trusted sorting solutions, making us a reliable industry ally.