Realkey Tilt Tray Sorter Flexible & High-Speed Sorting For Small To Medium Items

The Realkey Tilt Tray Sorter—also known as the Flip Tray Sorter—is a smart, space-efficient solution built to handle high-throughput sorting of small to medium-sized parcels. Engineered with a modular design and customizable trays, it is ideal for businesses seeking fast installation, reliable performance, and adaptability to irregular items.

The system features motorized tray carriers running along a guided track. Items are placed on trays and transported via continuous horizontal movement. Once the designated sorting destination is reached, the tilting mechanism activates, smoothly sliding items into the correct chute or bin with precision and minimal impact.

Sorting Speed to Match Demand

Throughput: 7,200 – 10,800 items/hour

Sorting Method: Side-tilt ejection via motorized trays

Ideal for: Small parcels, boxes, padded envelopes, literature, and cylindrical or spherical goods

Not suitable for: Fragile items requiring impact-free handling

This system is widely used in postal services, express logistics, e-commerce fulfillment, fashion distribution, fresh produce, and pharmaceuticals, where speed and item diversity are essential.

Application Scenarios

Postal, Express & Courier Services

Optimized for sorting envelopes, parcels, magazines, and small packages in bulk, the tilt tray sorter increases throughput in regional hubs and transfer stations while reducing reliance on manual labor.

E-Commerce & Retail Distribution

Perfect for batch picking and returns sorting, especially in omnichannel logistics, 3PL centers, and retail replenishment hubs, the system efficiently manages varied and lightweight SKUs in high volumes.

Apparel, Jewelry & Pharmaceuticals

From sorting rolled garments to boxed skincare and small accessories, the tilt tray sorter’s precision and flexibility make it a go-to solution for high-accuracy sectors.

Key Advantages

Heavy-Duty, High-Capacity Trays

Built to withstand demanding operations, each tray supports up to 15 kg and ensures reliable performance during continuous operation.

Customizable Tray Design

Trays are custom-tailored to match your products—such as V-shaped trays for cylindrical goods—ensuring items stay in place and avoid rolling or shifting during transit.

Safety-First Engineering

Realkey places priority on operator safety with tray designs free of sharp edges and integrated protective features that prevent workplace accidents during high-speed operation.

Smart System Integration

Combine the tilt tray sorter with barcode readers, vision inspection, or warehouse control systems (WCS) to enable real-time monitoring, dynamic sorting rules, and data-driven performance tracking.

Proven Durability & Service Support

Backed by 18 years of expertise in logistics automation, Realkey systems are known for reliability, longevity, and responsive after-sales service, making us a trusted partner across global industries.

Streamline Your Small Parcel Sorting Today

Whether you're optimizing a mail center or scaling a high-volume fulfillment warehouse, the Realkey Tilt Tray Sorter offers a cost-effective, customizable, and scalable solution to meet modern sorting demands.

Contact Realkey now to discuss a tailored sorting system for your facility.