Automated Weight Sorting Ensures Product Quality and Compliance, Achieving Zero Waste
In modern manufacturing, every gram counts. Our High Precision Weight Check Machine serves as the ultimate gatekeeper on your production line, performing 100% weight inspection on every product with unparalleled accuracy and speed. It reliably detects underweight, overweight, or precise filling, ensuring your products meet stringent quality standards and regulatory requirements while significantly reducing waste and protecting your brand reputation.
Features & Benefits
Microgram-Level Precision: Utilizes high-sensitivity sensors and advanced digital signal processing technology to reliably detect even the slightest weight deviations, ensuring absolute accuracy.
Lightning-Fast Sorting Speed: Designed for high-speed production lines, capable of inspecting hundreds of products per minute. Seamlessly integrates without becoming a bottleneck, greatly enhancing efficiency.
Robust & Hygienic Design: Full stainless steel construction with IP65 or higher rating, easy to clean. Perfectly meets the stringent hygiene standards of the food, pharmaceutical, and cosmetics industries.
Smart Data Management: Built-in industrial computer and Ethernet interface record the weight data of every product in real-time, generating statistical reports (CPK, average, standard deviation, etc.), providing powerful data support for process optimization and quality traceability.
User-Friendly Interface: Large color touchscreen with simple and intuitive setup. Operators can quickly switch product recipes, minimizing downtime.
Automatic Feedback & Rejection: Immediately triggers a rejection mechanism (air blast, pusher, swing arm, etc.) upon detecting non-compliant products, ensuring defective items never proceed to the next stage.
Technical Specifications
Parameter | Specification |
---|---|
Accuracy | Up to ±0.01g (depends on product and speed) |
Max. Speed | Up to 400 units/minute |
Weighing Range | 0.1g - 10kg (different models available) |
Display | 10.1-inch Industrial Color Touchscreen |
Data Interface | Ethernet, RS-232, USB, I/O Ports |
Software Features | Weight statistics, trend analysis, recipe management, password protection |
Material | 304/316 Stainless Steel, Food-Grade Conveyor Belt |
Protection Rating | IP65 (Standard), Higher options available |
Application Industries
Food & Beverage: Packaged snacks, instant noodles, frozen foods, dairy, confectionery, meat, pet food, etc. Ensures net content compliance.
Pharmaceutical: Tablets, capsules, injections, medical device kits, etc. Meets pharmacopoeia stringent filling requirements.
Cosmetics & Personal Care: Creams, lotions, perfumes, shampoo, etc. Guarantees filling accuracy and enhances premium brand image.
Electronics & Hardware: Small parts counting, missing component detection (e.g., ensuring correct screw count in packets).
Why Choose Our Checkweigher?
Excellent Return on Investment (ROI): Recoup your investment within months by reducing product giveaway (overfilling) and eliminating customer complaints.
Global Compliance: Equipment conforms to international quality and safety regulations like ISO, HACCP, GMP, FDA, facilitating your global market access.
24/7 Reliable Operation: Built with robust industrial components for harsh production environments, guaranteeing continuous stable operation with extremely low failure rates.
Expert Local Support: We provide comprehensive technical support and service, from installation and commissioning to operator training and maintenance, ensuring you have no worries.
Frequently Asked Questions (FAQ)
Q: Can this equipment be integrated into my existing production line?
A: Absolutely. Our equipment offers flexible integration solutions, customizable to your production line height, speed, and space, with various rejection method options available.
Q: How is accuracy maintained when switching between different products?
A: Our system supports unlimited product recipes. Simply recall a preset recipe on the touchscreen, and all parameters switch automatically. The calibration process is quick and easy.
Q: Does the equipment support data export and connection to MES/ERP systems?
A: Yes. Standard Ethernet and RS-232 interfaces allow easy export of real-time weight data to PCs, servers, or your Factory Management System (MES/ERP), enabling digital quality management.