30TPH-200TPH Mobile crushing plant

1.Product Introduction

30TPH–200TPH Mobile Crushing Plant is a fully integrated, portable aggregate processing system that combines feeding, crushing, screening, and conveying into a single unit. Mounted on either wheeled (tyre) or crawler (track) chassis, it offers exceptional mobility for highly fluid or temporary operations, such as mining, construction waste recycling, and road/railway infrastructure projects. Compared to stationary production lines, its primary advantages include zero requirement for civil foundations and rapid deployment, making it the ideal solution for multi-site rotations and decentralized resource projects.

2.Application

Core Architecture: Modular Integration with High Mobility Despite its compact footprint, the mobile crushing plant offers full-scale functionality through five key integrated modules:

• Vibrating Feeder Ensures uniform material intake while pre-screening soil and fines to prevent downstream clogging and maintain system stability.

• Primary Crushing: Jaw Crusher (Coarse Reduction) Processes boulders with feed sizes up to 800mm, reducing them to under 200mm. It is versatile enough for various materials, from limestone to granite.

• Secondary Crushing: Impact or Cone Crusher (Medium/Fine Reduction)

  • Impact Crusher: Ideal for medium-soft rock (e.g., limestone); produces superior cubical particle shapes.

  • Cone Crusher: Engineered for hard rock (e.g., basalt, river stone); offers high abrasion resistance and lower operational costs.

• Vibrating Screen (Classification Unit) Features a multi-deck design to simultaneously sort aggregates into specific sizes (0–5mm, 5–10mm, 10–20mm, 20–31.5mm). Oversize material is automatically re-circulated for further crushing.

• Belt Conveyor System Facilitates continuous material transfer between the crushing and screening stages. Select models feature foldable designs for streamlined transportation.

All components are integrated onto a single or multiple mobile chassis to form an "All-in-One Unit," supporting rapid on-site deployment.

3.Advantages

• High Mobility and Rapid Deployment Featuring a short wheelbase and tight turning radius, the unit is road-legal for standard highways. Installation can be completed within 4 hours of arrival, drastically reducing lead times.

• Reduced Total Operational Costs (OPEX)

  • Eliminates the need for piling, fixed foundations, or site hardening.

  • Can be driven directly to raw material stockpiles or demolition sites, eliminating long-haul logistics and significantly cutting material handling expenses.

• Environmental and Intelligent Upgrades

  • Optional fully enclosed structures and pulse dust collectors ensure compliance with strict environmental regulations.

  • High-end models are equipped with IoT (Internet of Things) modules, supporting remote status monitoring and proactive fault alerts.

• Flexible Configuration Modes

  • Stand-alone Unit: Integrates crushing and screening into one chassis, ideal for smaller capacity requirements.

  • Multi-station Collaborative Operation: For example, a combination of "Mobile Jaw + Mobile Cone + Mobile Screen" can be configured to achieve high-efficiency, multi-stage processing.