Disc pelletizer granulation production line

TIANCI 's Disc pelletizer is used to process phosphate fertilizer powder and chicken manure powder into 3-5mm granular compound fertilizer production lines . This production line is primarily designed to produce granular fertilizers from 60% chicken manure organic fertilizer powder and 30% phosphate fertilizer powder, along with other raw materials. The Disc pelletizer is the primary granulating equipment, offering advantages such as ease of operation and maintenance, and low equipment costs.

Application case diagram of Disc pelletizer in production process

Main equipment of fertilizer production line:

Raw material crusher: Pre-process the raw materials into powder no larger than 0.5mm. Use 600 type vertical crusher.

Raw material screening machine: Pre-select materials to remove particles larger than 0.5mm. Use GS1.2X4M type screening machine.

Batching system: The required raw materials are weighed and fed automatically according to a strict ratio. A three-bin batching equipment is used.

Mixer: In order to ensure the continuous operation of the production line, a 600X1200 continuous horizontal mixer is used.

Granulating equipment: Based on the viscosity of the customer's materials and customer requirements, ZL2500 Disc pelletizer is used.

Pellet dryer and cooler (if necessary): mainly used to dry pellets with high moisture content, enhance pellet strength, reduce moisture content, and minimize nutrient loss.

Particle screening machine: screens out the 3-5mm particles that meet the requirements and conveys them to the next process. Note: The unqualified particles are sent back to the Disc pelletizer through the return conveyor and return crusher for granulation.

Granule coating machine (if necessary): uses yellow potassium fulvic acid as coating raw material, and other trace elements for coating.

Granule packaging machine: It adopts automatic bag sewing machine, and can also be replaced with manual bag folding and sewing according to needs.

The main advantages of fertilizer production line:

①The production line adopts Disc pelletizer, which is easy to operate and can be operated without professional training.

② The use of flexible belt conveyor equipment maintains the integrity of the particles and does not destroy the particle structure during the conveying process.

③The overall structure adopts one-button start and stop, which is easy to operate and maintain.

④ It adopts 3-bin automatic batching equipment with high batching accuracy, keeping the error within ±0.2%.

FAQ:

Q: What is the application of the Organic Fertilizer Granules Production Line?

A: The Organic Fertilizer Granules Production Line is primarily used for the granulation of organic wet raw materials.

Q: What are the typical raw materials used in this production line?

A: The raw materials used in the Organic Fertilizer Granules Production Line include compost manure, farm waste, city garbage, and other organic materials.

Q: What is the capacity range of this production line?

A: The capacity of the Organic Fertilizer Granules Production Line ranges from 1 to 20 tons per hour.

Q: What is the maximum allowable humidity level for raw materials in this production line?

A: The maximum allowable humidity level for raw materials in the Organic Fertilizer Granules Production Line is ≤30%.

Q: Is this production line automated?

A: Yes, the Organic Fertilizer Granules Production Line is fully automatic, minimizing manual intervention and maximizing efficiency.