Automatic 100ml 250ml 750ml Mayonnaise Bottle Filling Packing Machine

The Mayonnaise filling equipment employs a precise ball-screw system to drive the piston cylinder, ensuring accuracy in filling.

It finds extensive usage across various industries such as Food, Chemical, Medical, Cosmetics, and Agrochemicals. This machine is particularly suited for filling liquids, especially those with high viscosity and foamy consistency, such as Oil, Sauce, Ketchup, Honey, Shampoo, Lotion, and Lubricant oil.

Equipped with PLC control, this equipment enables streamlined operations via a touch screen interface. With fixed discharging mouths customized to the filling bottle, all other processes can be effortlessly managed on the touch screen.

Beyond the standard benefits of an automatic servo piston filling machine, this model broadens the range of fillable materials. It demonstrates effectiveness in filling substances containing particles or long strips of solid content.

Key Features:

1. The Mayonnaise filling equipment adeptly handles various sauces, thick pastes, highly viscous liquids, pulpy mixtures with granules, and fruit jams. It serves as excellent dosing equipment for bottling ketchup, chili sauce, concentrated soup, salad dressing, pepper sauce, peanut butter, chocolate paste, and more.

2. Featuring a fully automatic system, PLC control, a 7-inch touch screen, and premium electric and

pneumatic components from Schneider, Airtac, and Omron, this filling machine ensures seamless operation.

3. Constructed from high-quality 304/316 stainless steel and aluminum alloy, our machines guarantee durability. For corrosive products, anti-corrosion machines made of PVC or PP can be tailored to meet specific requirements.

4. The touch screen interface facilitates easy adjustment of the filling amount. Quick and secure joints simplify assembly, disassembly, maintenance, and cleaning of the machines.

5. The Mayonnaise filling equipment incorporates a highly automated liquid level control mechanism for precise feeding.

6. Designed with an anti-drip mechanism, the filling nozzles prevent leakage onto bottles during the filling process.

7. Nozzle capacities are adjustable to accommodate specific needs, with configurations offering 2, 4, 6, 8, 10, or more nozzles.

8. Depending on the product, the machine provides options for a mixing hopper and hot filling with a temperature-controlled system.

9. Dosing with pistons ensures highly accurate filling.

How Easy Is It to Changeover Between Different Products And Containers On a Sauce Filling Machine?

Fast and User-Friendly Changeover Process

This sauce filling machine is designed for maximum flexibility, allowing quick and hassle-free switching between different products and container types. With an intuitive touchscreen control system, operators can easily adjust filling volume, indexing settings, and other key parameters without requiring advanced technical skills or extended downtime.

The changeover process is highly efficient—typically involving only a simple manual replacement of bottles or containers. There is no need for complicated retooling or lengthy production stops, enabling the machine to adapt rapidly to various packaging formats.

Whether handling products like hot sauce, ketchup, or salad dressings, this streamlined setup significantly enhances production efficiency while reducing labor intensity. It ensures your filling line remains agile, reliable, and capable of meeting diverse and changing production demands.

Main Parameters

Application

The automated mayonnaise filling apparatus is engineered to manage a plethora of fluid substances including mayonnaise, tomato ketchup, tomato sauce, syrup, peanut spread, hair cleansing solution, pizza marinara, natural sweetener, adhesive substance, cooking oil, germ-killing gel, clothes washing solution, and additional variants. This adaptable device is capable of accommodating diverse bottle shapes, jars, and assorted containers.

Product Details

What Additional Functions Can be Integrated into a Mayonnaise Filling Line?

Capping Machine

From screw-on and snap-fit to cork or spindle closures, automatic capping machines ensure bottles and jars are securely sealed. These systems can be further fitted with torque control and cap sorting devices for maximum adaptability across product lines.

Labeling Machine

Integration of label applicators, including wrap-around, front-and-back, and even tamper-evident labelers, guarantees attractive, professional, and compliant packaging for every SKU—regardless of shape or size.

Conveying and Accumulation

Automated conveyors and rotary accumulation tables move containers smoothly from one station to the next, optimizing throughput and supporting different bottle/jar shapes without manual intervention.

Quick-Change Parts for Product Switchovers

With modern quick-release connections and modular feed systems, product or container changeovers can be accomplished swiftly—helping to minimize downtime and maximize responsiveness to seasonal, small-batch, or specialty runs.

Clean-In-Place (CIP) Technology

Integrated CIP solutions ensure sanitary operations, with automated flushing and detergent cycles reducing manual labor and supporting compliance with food safety standards.

Mixing Hoppers and Heat Control

For products that tend to separate or settle, customizable mixing hoppers and temperature-controlled filling lines maintain uniformity from first to last bottle.

These enhancements, combined with the precision of servo-driven filling mechanisms and automated control panels, create an adaptable, future-ready bottling environment. Whether you’re preparing a batch of mayonnaise, salsa, or a global brand’s signature dressing, a fully integrated line ensures consistency, food safety, and effortless upscaling.