Industrial-Grade PSA Nitrogen Generator with Carbon Molecular Sieve Adsorbent
Unlock reliable, high-purity nitrogen generation for your industrial applications with our advanced Pressure Swing Adsorption (PSA) Nitrogen Generator. Engineered with precision German technology and featuring premium Carbon Molecular Sieve (CMS) adsorbent, this system delivers unmatched efficiency and automation for continuous nitrogen production onsite.
Core Product Features & Technology
Our PSA Nitrogen Generator integrates four optimized subsystems for seamless operation:
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Air Compressing System:
- Components: Industrial air compressor + air buffer tank.
- Purpose: Compresses ambient air to high pressure (1-8 barg), providing the necessary intake volume.
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Air Purification System:
- Components: Degreaser, refrigerated/adsorption dryer, ultrafilter, active carbon filter.
- Purpose: Removes 99.9% of contaminants - including oil, water vapor, and particulates - ensuring ultra-clean, dry air (-45°C dew point) for optimal CMS performance.
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Air Buffer System:
- Components: Dedicated buffer tank + valves.
- Purpose: Stabilizes compressed air supply, eliminating pressure fluctuations for consistent N₂ separation.
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Adsorption Separation System (PSA Core):
- Components: Twin adsorber towers filled with high-selectivity CMS, program control valves, PLC controller, purity analyzer.
- Purpose: Separates O₂ from air via pressure swing adsorption. CMS preferentially adsorbs oxygen, delivering high-purity nitrogen (up to 99.99%) at your required flow rate.
Key Competitive Advantages
- German Collaboration Technology: Proprietary engineering enhances CMS efficiency and tower design, maximizing nitrogen yield and adsorbent lifespan.
- Fully Automated Operation: Intelligent PLC control enables 24/7 unmanned production. Real-time monitoring and alerts ensure reliability.
- Ultra-Low Power Consumption: Optimized airflow design minimizes energy use (only 0.2 kW power requirement), reducing OPEX significantly.
- Zero Liquid Waste: PSA technology is eco-friendly vs. membrane systems - no chemicals or water used.
Technical Specifications
N₂ Capacity |
100 Nm³/h |
N₂ Purity |
Up to 99.99% |
N₂ Dew Point |
-45°C |
Output Pressure |
1-8 barg (adjustable) |
Power Supply |
110V-240V / 50-60Hz, 0.2kW |
Frequently Asked Questions (FAQ)
Q1: Why is air purification critical before the PSA towers?
Impurities like oil or moisture permanently damage carbon molecular sieves. Our 4-stage purification guarantees >99.9% contaminant removal, protecting your CMS investment and ensuring stable purity.
Q2: Can the system adapt to varying nitrogen demands?
Yes! The PLC controller automatically adjusts cycle times based on real-time gas usage. Buffer tanks provide surge capacity during peak demand.
Q3: How does German engineering improve performance?
Collaborative R&D refined tower pressure profiles, valve sequencing, and CMS regeneration cycles. This cuts compressed air waste by ~20% vs. standard PSA units, directly lowering energy costs.
Ideal Applications
Metal processing, electronics manufacturing, food & beverage packaging, pharmaceutical blanketing, and chemical inerting - anywhere clean, dry, high-purity nitrogen is mission-critical.
Invest in Self-Sufficient Nitrogen Production: Eliminate cylinder rental logistics, reduce costs by up to 80%, and gain total process control. Contact us today for a customized quote!
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