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Insulated Copper-Nickel Busbar with Stable Conductivity for Energy Storage Systems
Insulated Copper-Nickel Busbar with Stable Conductivity for Energy Storage Systems
Specifications
Brand Name :
NikTech
Model Number :
copper nickel busbar
Certification :
ISO 9001:2008
Place of Origin :
China
MOQ :
100pcs
Price :
Negotiatable
Payment Terms :
L/C,T/T,Western Union,MoneyGram
Supply Ability :
2000000pcs per week
Delivery Time :
3-5 work days
Packaging Details :
Wood box
Standard :
ASTM
Type :
copper-nickel busbar
Grade :
18650 26650 32650 21700
Corrosion Resistance :
Highly resistant to corrosion
thickness :
0.3mm Copper +0.15mm Nickel Plating, Material Thic
Custom Service :
customized
Brand No :
niktech
Technology :
Hot Rolled Cold Rolled
Availability :
2000000pcs per week
Uses :
Used in the production of battery pack, batteries, and electronic components
Place Of Original :
JiangSu ， China
MOQ :
100pcs
surface :
copper-nickel color
width :
custom size
process :
soild/punched
advantage :
High Temperature Resistant, Good Weldability
Description

Insulated Copper-Nickel Busbar with Stable Conductivity for Energy Storage Systems

1.Product Description

This precision copper nickel busbar adopts a composite structure of 0.3mm high-purity copper substrate plus 0.15mm uniform nickel plating, strictly manufactured per GB/T standards. Engineered for universal power distribution and battery spot welding scenarios, it integrates copper’s superior electrical conductivity and nickel’s anti-rust, high-temperature resistant traits. The composite material delivers ultra-low contact resistance, extends battery discharge duration and reinforces spot welding firmness. With stable physical performance and excellent weldability, this busbar adapts to high-humidity Southeast Asia, dusty Middle East, temperate Europe and diverse climate zones across Americas. All items pass ISO9001:2015, RoHS and SGS tests, supporting full dimensional customization for diversified electrical assembly demands.

2. Product Core Parameter Table

All data calibrated based on GB/T 5585.1-2018, GB/T 2040, combined with product actual configuration and industry test standards
Category Item Specific Parameter Remarks & Test Conditions
Chemical Composition (wt%) Copper (Cu) 99.9% (Base Material) High-purity electrolytic copper, main conductive layer
Nickel (Ni) Plating Layer: 99.8% 0.15mm thick uniform electroplated nickel, anti-corrosion layer
Impurity (P/S/C) P≤0.01%, S≤0.01%, C≤0.03% Strict impurity control to ensure stable conductivity
Physical Parameters Total Thickness 0.45mm (0.3mm Cu + 0.15mm Ni); Customizable Thickness adjustable per client drawings
Standard Width 10mm; Customizable Cell spacing, single side width fully adjustable
Operating Temperature -55℃ ~ +300℃ No plating cracking or peeling under continuous high temperature
Electrical Conductivity ≥98% IACS Low resistance, reduces power loss during current transmission
Mechanical Performance Tensile Strength 275–370 MPa Normal temperature state, stable structural strength
Elongation 20%–40% Good ductility, supports bending and stamping processing
Plating Adhesion Strength ≥6 N/mm Tested per ISO 2409, no nickel layer falling off during processing
Execution & Compliance Standards National Standard GB/T 5585.1-2018, GB/T 2040 Electrical copper alloy busbar manufacturing standard
Quality Certification ISO9001:2015, RoHS, SGS Global environmental and quality compliance
HS Code 8507909000 Unified customs commodity code for export

3. Product Advantages

  • Excellent spot weldability, easy operation for daily battery assembly
  • Low internal resistance, effectively prolong battery service life
  • High temperature resistance & oxidation resistance, fit high-humidity tropical environments
  • Full size customization, compatible with most common battery holders
  • Fast delivery, stable material quality and long service life

4. Main Application

This copper nickel busbar is widely adopted in multiple industries and regional electrical projects worldwide:
  1. Power Distribution Systems: Industrial switchgears, electrical control panels for factories and commercial buildings across Europe, Americas and Middle East
  2. Battery Pack Assemblies: Lithium battery packs, 21700 battery combinations, electric vehicle battery modules, solar street lamp batteries (popular in Southeast Asia and South Asia)
  3. Precision Electronic Hardware: PCB connecting tabs, transformer accessories, various battery assembly auxiliary parts
  4. Special Electrical Equipment: supporting batteries, offshore low-power electrical components, coastal industrial conductive connectors
  5. DIY Electronic Projects: Custom battery combinations, household energy storage equipment and small power circuit transformation

6. Packaging, Production & Delivery Information

  1. Production Capacity: Up to 800,000 pieces per week, meeting bulk order demands steadily
  2. Minimum Order Quantity: 100 pieces; sample order supported
  3. Production Lead Time: Standard orders 3–5 working days; sample orders shipped within 1–5 working days after payment confirmation
  5. 5. Packaging Form:
  6. Standard carton packaging; optional bulk bag or taping packaging per client requirements
  7. Global Shipping: Support DHL, FedEx, UPS, TNT, EMS, air freight and sea freight. Express delivery takes 4–8 days, air freight 15–17 days, sea freight around 30 days, covering all countries in Asia, Europe, Americas, Middle East

6. FAQ

Q1: What information do you need to provide an accurate quotation for copper nickel busbar?

A1: Please offer the required quantity, material thickness, overall dimensions, design drawings (for customized OEM products) and expected delivery time. We will reply with a formal quote efficiently.

Q2: What payment methods are acceptable for global orders?

A2: We support T/T, PayPal, Western Union and trade assurance. Trade assurance is highly recommended to guarantee transaction safety for both parties.

Q3: Can you provide customized copper nickel busbar products and new mold development?

A3: Yes. We accept full OEM & ODM customization. With complete mold resources and independent mold opening capability, we can develop exclusive products according to your drawings or samples. Existing mold orders get quotes within 24 hours; new mold OEM orders within 48 hours.

Q4: How do you control product quality for exported copper nickel busbar?

A4: We implement six-step full-process quality control: incoming material inspection → mold routine detection → in-production sampling inspection → finished product full inspection → export re-inspection, supported by high-precision stamping equipment to ensure every batch of products meets standards.
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Insulated Copper-Nickel Busbar with Stable Conductivity for Energy Storage Systems

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Product Detail
Brand Name :
NikTech
Model Number :
copper nickel busbar
Certification :
ISO 9001:2008
Place of Origin :
China
MOQ :
100pcs
Price :
Negotiatable
Contact Supplier
Insulated Copper-Nickel Busbar with Stable Conductivity for Energy Storage Systems

Wuxi Nickel New Material Co., Ltd

Verified Supplier
2 Years
jiangsu, wuxi
Since 2002
Business Type :
Manufacturer
Main Products :
Monel Alloy, Inconel Alloy, Resistance Alloy
Total Annual :
20000000-80000000
Employee Number :
50~500
Certification Level :
Verified Supplier
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