Magnetic Wire Rope Tester HRD-120
Core functionality
Electromagnetic/leakage magnetic detection (LF+LMA dual function): Axial saturated magnetization steel wire rope, capturing internal and external defects such as wire breakage, wear, rust, loose strands, wire jumping, deformation, material changes, etc.
LMA (metal cross-sectional area loss)+LF (magnetic leakage defect): Simultaneously quantitatively measure cross-sectional area loss and qualitatively measure local defects.
Online/offline detection: Move at a speed of 0-6m/s, without disassembling or stopping the machine for detection.
High precision positioning: with a position error of ± 0.2%, the accuracy of identifying broken wires can reach 99.99%.
Sound and light alarm+real-time display: defect real-time alarm, data dynamic visualization.
Data processing: USB directly connected to computer, automatically generates reports, stores, prints, compatible with Windows system.
Wide range adaptation: detection diameter Φ 1.5 – 300mm, equipped with different sensors.
Industrial protection: Waterproof, dustproof, shockproof, moisture-proof, suitable for harsh environments.
System configuration and model
All need to be customized: Wire rope flaw detection machine (48mm small - 78mm medium - 108mm large)
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| SN. | Configure the name and model | Quantity | Mark |
| Sensing unit | 1 | • Integrated sensing unit • High speed reversible exciter • High conductivity signal concentrator • Display Hall magnetic sensitivity Group • Floating centering wear guide sleeve • High precision distance encoder • Automatic positioning wheel rolling device | Encoder included | |
| 2 | • Real-time alarm (digital to analog conversion hi-fi) •AD analog-to-digital conversion module • Automatic noise rejection module • Defect audible and visual alarm module • Detection quality assurance module •DAQ plug and play mode | Includes Wi-Fi capture | ||
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| 3 | Replaceable lining sleeve | 5 sets | Custom specifications are discussed separately |
| Processing unit | 4 | USB transmission cable | 1 pc | Custom-made 20 meters long |
| 5 | Wi-Fi antenna | 2 pcs | One is for spare parts | |
| 6 | V3.0 version signal real-time processing software | 1 set |
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| 7 | Data acquisition Computer (Tablet type) | 1unit | Included charger | |
| Accessory unit | 8 | Custom instrument case | 1 pc | Custom pull rod shift wheel |
| 9 | All-in-one charger | 1 pc | Red light: Charging Green: Full | |
| 10 | Flexible traction safety cable | 1 pc | Flexible connections for sensing units | |
| 11 | Operation manual (related technical data) | 1 pc |
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| 12 | Certificate (Warranty card) | 1 pc |
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| 13 | Packing list | 1 pc |
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Note: 1, among which 7 tablet dual-use computer is optional (according to demand, the cost is additional);
2, all sizes can be customized on demand (and can be accurately customized replaceable lining); Such as 48mm+24mm replaceable bushing.

