Each pouch is built on a metallized composite laminate — combining a high-barrier metallized layer with structural polymers to deliver moisture, oxygen, and light protection without the rigidity of full aluminum foil. The result: a flexible, lightweight pouch that still shields sensitive contents from external degradation.

Thickness is tuned to your application between 80-150 μm. Thinner gauges reduce material cost and weight for lightweight dry goods; heavier gauges provide puncture resistance and structural rigidity for heavier contents or rough supply chains.

Metallization delivers a meaningful improvement over transparent barrier coatings:

• Reduces light transmission to near zero — protecting photo-sensitive contents (coffee, botanicals, vitamins)
• WVTR and OTR test data are structure-specific and available on request from our engineering team
• Consistent barrier performance across the full pouch surface, including gusset folds and seal areas

Need a specific barrier target? Tell us your required shelf life and storage conditions — we recommend the right structure.

Unlike traditional rotogravure printing, which requires costly cylinder engraving and only makes economic sense above 50,000+ units, our digital print technology eliminates plate fees entirely.

The matte surface treatment is more than an aesthetic choice:

• Shelf differentiation: In a sea of glossy pouches, matte signals premium — consumers associate it with higher product quality
• Anti-fingerprint: Handled pouches stay clean; critical for retail environments where customers pick up and inspect
• Tactile engagement: The soft-touch coating creates a sensory experience that glossy films cannot replicate — customers hold the product longer
• Scratch-resistant: The matte coating provides a degree of surface hardness that resists scuffing during transport and handling

• ISO 9001:2015 — Quality management system
• BRC Global Standard for Packaging — Food safety and quality
• FDA 21 CFR — US food contact compliance
• EU 10/2011 — European food contact compliance
• REACH — Chemical substance registration
• RoHS — Hazardous substance restriction

Price Guidance: Digital-printed pouches scale efficiently at 1,000-50,000 units. For volumes above 50,000, we recommend evaluating rotogravure for lower unit cost. Request a quote for your specific configuration.

• Custom Rotogravure Stand-Up Pouch — Scale-up path for volumes above 50,000; lower unit cost, wider color gamut
• Custom Flat Bottom Box Pouch — Larger display face and superior shelf stability; ideal for premium or heavier products
• Custom Side-Gusset Pouch — Higher volume capacity; preferred for bulk coffee, pet food, and laundry pods
• Custom Kraft Paper Stand-Up Pouch — Natural kraft exterior for eco-positioned brands; same barrier liner options
• Custom Child-Resistant Stand-Up Pouch — ASTM-compliant CR zipper for regulated categories