High-purity mullite corundum refractory saggars with excellent thermal shock resistance and low metal contamination, designed for lithium battery NCM/NCA/LFP cathode high-temperature sintering. Custom sizes available.
Keywords: mullite corundum saggar, corundum mullite sagger, cathode sintering saggar, refractory ceramic saggar, kiln furniture
Changsha ZCXC New Materials manufactures high-performance mullite corundum saggars (also called corundum mullite refractory saggers) — premium kiln containers engineered for high-temperature sintering, calcination and firing processes up to 1750°C.
Formulated with a synergistic composite of α-alumina corundum and mullite (3Al₂O₃·2SiO₂), our saggars balance high structural strength, outstanding thermal shock resistance and ultra-low metal impurity release, making them the ideal consumable for lithium battery cathode materials, advanced ceramics and specialty glass production lines. We support full customization of size, wall thickness and material formula to match your roller kiln, tunnel kiln and pusher kiln parameters.
Max continuous service temperature up to 1650°C, short-term peak temperature resistance up to 1750°C. No softening, deformation or creep under long-term high-temperature loading, suitable for multi-layer stacked sintering production.
The mullite phase brings low thermal expansion coefficient, maintaining structural integrity after rapid heating and cooling cycles, effectively reducing cracking rate and extending service life under frequent thermal cycling conditions.
High-purity raw material formula with dense sintered microstructure, minimal elemental precipitation during high-temperature reaction. It avoids pollution to cathode active materials, ensures stable batch consistency of NCM811, NCA, LCO and other high-value powders.
Cold crushing strength ≥ 70 MPa, high load-bearing capacity. It supports dense stacking in kilns, improves single-kiln production capacity, and reduces breakage rate during transportation and automatic loading and unloading.
Optimized grain gradation and sintering process, with corrosion resistance to alkali lithium salts. The cycle life is significantly better than ordinary mullite saggars, reducing the frequency of consumable replacement and total production cost.
| Parameter | Standard Value | Customizable Range |
|---|---|---|
| Main Composition | Al₂O₃ 70%-85%, SiO₂ 10%-20% | Adjusted by formula per working condition |
| Max Service Temperature | 1650°C (continuous) / 1750°C (short-term) | High-temperature formula upgrade available |
| Bulk Density | 2.0–2.3 g/cm³ | 1.9–2.5 g/cm³ |
| Apparent Porosity | 18%–25% | Adjustable for density requirements |
| Cold Crushing Strength | ≥ 70 MPa | High-strength formula ≥ 90 MPa |
| Thermal Shock Resistance (1100°C→room temp.) | ≥ 15 cycles without cracking | Enhanced formula ≥ 25 cycles |
| Standard Shape | Rectangular box with lid | Square, round, boat-shaped, special-shaped |
| Standard Size | 320×320×100mm, 360×360×120mm, 400×400×150mm | Fully customized per customer drawings |
High-temperature sintering/calcination of NCM/NCA high-nickel ternary cathode, LCO lithium cobalt oxide, LFP lithium iron phosphate and LMO lithium manganate cathode materials, supporting roller kilns and tunnel kilns for mass production.
Firing of structural ceramics, electronic ceramics, magnetic materials and cemented carbide powders.
Melting, refining and heat treatment of optical glass, technical glass and high-purity refractory raw materials.
Sintering of rare earth materials, ceramic metal composite powders and other high-purity powders.



