Electronic weighing unboxing machine → Pre-opening → Fine opening → Mixed cotton box / Vibrating cotton feeder → Combing machine (single or double tinels are available) → Cross laying machine → Hot air oven (heat setting) → Heat setting machine (optional) → Servo slicing / Conveying machine

• Mixing and Opening: Mix 4080 low-melting fibers and three-dimensional hollow polyester fibers in proportion, using electronic weighing for the ratio. Multi-level opening to disperse the fiber clusters.
• Combing and Laying: The combing machine separates the fibers into uniform thin nets. The cross laying machine superimposes them to reach the target thickness and weight.
• Hot Air Setting (Core Station): The oven at 120-170°C penetrates with hot air, melting the low-melting fibers, cooling them and making them adhere to each other to form rigid and resilient hard cotton sheets.
• Post-processing: Heat setting and smoothing, then either continuous rolling or cutting into sheets (either roll form or sheet form can be the output).

• Electronic weighing unboxing and mixed cotton unit
• Pre-opening machine, fine opening machine
• Vibrating cotton box / Air pressure cotton feeder
• Combing machine (customers often choose double tinels with double rows of teeth for complex combing, suitable for high-weight thick cotton; single tinels are an option for low cost)
• Cross laying machine
• Hot air circulation oven (heat source can be selected: natural gas, thermal oil, electric heating; the natural gas option has the lowest operating cost for export customers)
• Heat setting machine (optional, to improve surface flatness)
• Servo slicing / Conveying machine for rolling and winding

• Furniture and Home Textiles: Mattress padding, tatami mats, sofa cushions, cushions (replacing sponge and brown padding)
• Acoustic Materials: Building sound absorption, automotive interior sound absorption pads (hard sound-absorbing cotton)
• Filtration: Air filtration base material
• Others: Packaging cushioning, luggage inner lining, pet pad base material