Specifications
Packaging Details :
Bundled with steel straps, end caps, waterproof wrapping; wooden crates or pallets for export
OD Range :
6mm - 610mm (1/8 inch - 24 inch)
Standard :
ASTM A312, ASTM A790, EN 10216-5
Supply Ability :
5000 tons per Month
MOQ :
100 kg
Price :
USD 3.50-28.00 / kg (Grade and Size Dependent)
Surface Finish :
Bright annealed, pickled, polished (180-400 grit)
Brand Name :
Baosteel, TISCO
Wall Thickness :
0.8mm - 40mm (SCH 5S - SCH XXS)
Length :
Up to 12m fixed, or random lengths
PREN Value :
24-26 (316L), 32-36 (904L), 34-38 (2205)
Certification :
ISO 9001, EN 10204 Type 3.1, NACE MR0175
Delivery Time :
7-10 days for stock sizes, 15-25 days for production
Material Grade :
TP316L, TP904L, Duplex 2205 (UNS S32205)
Model Number :
SS-SMLS-CR-2205
Place of Origin :
China
Payment Terms :
T/T,L/C,D/P,Western Union
Description

Our corrosion resistant stainless steel seamless pipes are specifically manufactured for industries where standard carbon steel or lower-grade stainless steel cannot survive aggressive chemical environments. Available in ASTM A312 TP316L, TP904L, and Duplex UNS S32205 (2205), these pipes provide exceptional resistance to pitting, crevice corrosion, stress corrosion cracking (SCC), and intergranular attack across a wide range of temperatures, pH levels, and chloride concentrations.

Product Specifications

ParameterDetails
Material GradesTP316L (UNS S31603), TP904L (UNS N08904), Duplex 2205 (UNS S32205)
StandardsASTM A312, ASTM A790, EN 10216-5, NACE MR0175
Outer Diameter Range6 mm - 610 mm (1/8 inch - 24 inch)
Wall Thickness0.8 mm - 40 mm (Schedule 5S to Schedule XXS)
LengthFixed lengths up to 12m, or random lengths; coils available for small OD
Manufacturing ProcessCold drawn / Cold pilgered + Bright annealed
Surface FinishBright annealed, pickled, or polished (180, 320, 400 grit)
End FinishPlain end, beveled end, threaded, or grooved

Corrosion Resistance by Grade

Corrosion Type316L904LDuplex 2205
Pitting (PREN)24-2632-3634-38
Chloride SCCModerate (fails >60°C)Good (resists up to 120°C)Excellent (resists >150°C)
Crevice CorrosionModerateGoodVery Good
Intergranular AttackLow-carbon, resistantStabilized, resistantResistant (duplex structure)
Sulfuric Acid (dilute)LimitedExcellentGood
Seawater ServiceNot recommendedAcceptable (<40°C)Recommended (<40°C)

Application Scenarios

Chemical Processing

Reactor piping, transfer lines, and heat exchanger connections in sulfuric acid, phosphoric acid, and mixed acid environments. 904L is the preferred grade for concentrated sulfuric acid service up to 98% at moderate temperatures. Duplex 2205 handles chloride-laden process streams where 316L would suffer SCC within months.

Marine and Offshore

Seawater cooling lines, ballast piping, firewater ring mains, and topside process piping on offshore platforms and FPSO vessels. Duplex 2205 combines high strength (yield ≥450 MPa - roughly double that of 316L) with excellent seawater corrosion resistance, allowing thinner wall designs and reduced structural weight.

Desalination Plants

High-pressure brine piping, evaporator feed lines, and reject lines in both MSF (Multi-Stage Flash) and SWRO (Seawater Reverse Osmosis) facilities. 904L and 2205 are both widely specified, with 2205 increasingly preferred due to its higher strength-to-weight ratio and lower nickel content providing greater price stability.

Pharmaceutical and Food Processing

316L remains the industry workhorse for WFI (Water for Injection) loops, CIP (Clean-in-Place) piping, and sterile transfer lines where the corrosion challenge is moderate but surface finish and cleanability are critical. All pipes undergo electropolishing to Ra ≤0.4 μm upon request.

Pulp and Paper

Bleaching plant piping, digester blow lines, and chlorine dioxide handling systems. Both 904L and Duplex 2205 are specified where 316L has proven insufficient - particularly in chlorine dioxide stages where the oxidizing environment rapidly attacks lower-alloy stainless steels.

Mechanical Properties

Property316L904LDuplex 2205
Tensile Strength (MPa)≥485≥490≥620
Yield Strength (MPa)≥170≥220≥450
Elongation (%)≥35≥35≥25
Hardness (HRB / HB)≤90 HRB≤90 HRB≤293 HB
Engineering Note: Duplex 2205's yield strength is approximately 2.6 times that of 316L. For a given design pressure, this allows wall thickness reduction of 30-40% per ASME B31.3 calculations, which reduces material weight and welding consumables while maintaining identical pressure ratings.

Quality Assurance

  • Eddy Current Testing (ECT): 100% of pipes tested per ASTM E426 with reference notch depth per ASTM A312
  • Ultrasonic Testing (UT): Available per ASTM A388 for heavy-wall pipes (>Schedule 80)
  • Hydrostatic Test: Each pipe tested at 1.5 times design pressure with minimum 5-second hold
  • PMI (Positive Material Identification): 100% alloy verification via XRF or OES spectrometer
  • Intergranular Corrosion Test: ASTM A262 Practice E (Strauss test) for 316L; Practice C (Huey test) available for 904L
  • Ferrite Content: Measured on Duplex 2205 per ISO 8249, controlled at 35-55% for optimal corrosion-mechanical balance
  • Mill Test Reports: EN 10204 Type 3.1 provided with every shipment; Type 3.2 available upon request with third-party inspection

FAQ

Q: How do I choose between 904L and Duplex 2205 for my application?
Select 904L when the primary threat is reducing acids (sulfuric, phosphoric) at concentrations where 316L would fail. Choose Duplex 2205 when chlorides are the main concern (seawater, brackish water, brine) and you want the added benefit of higher strength. If your process involves both strong acids AND chlorides, contact our metallurgists for a tailored material recommendation based on your specific chemistry and operating temperature.
Q: What is the maximum chloride level 316L can tolerate?
At ambient temperature (25°C), 316L typically withstands chlorides up to 200-300 ppm without pitting. However, this threshold drops sharply with temperature: at 60°C, chloride tolerance falls below 50 ppm, and SCC becomes a significant risk. If your process operates above 50°C with chloride levels exceeding 100 ppm, consider upgrading to 904L or Duplex 2205.
Q: Do you supply small quantities for trial or qualification?
Yes. We accept trial orders as low as 50 meters for any grade. We also provide corrosion test coupons machined from the same production heat so you can validate material performance in your specific process fluid before committing to a full production order.
Q: Are your pipes compliant with NACE MR0175 for sour service?
Duplex 2205 pipes are supplied in the solution-annealed condition with hardness ≤28 HRC, fully compliant with NACE MR0175/ISO 15156 for sour service at specified H2S partial pressure and pH ranges. Compliance documentation, including hardness test reports per NACE TM0177, is included with each shipment.
Q: What is the typical lead time for custom sizes?
Standard sizes in 316L ship within 7-10 days from stock. 904L and Duplex 2205 non-standard sizes typically require 15-25 days for mill production. Rush orders can be accommodated - contact us with your required delivery date.
Need help selecting the right corrosion resistant pipe for your process? Send us your fluid chemistry, operating temperature, and pressure - our metallurgists will provide a recommendation within 24 hours.
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Corrosion Resistant 316L 904L Duplex 2205 Stainless Steel Seamless Pipe for Chemical Processing Industry

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Packaging Details :
Bundled with steel straps, end caps, waterproof wrapping; wooden crates or pallets for export
OD Range :
6mm - 610mm (1/8 inch - 24 inch)
Standard :
ASTM A312, ASTM A790, EN 10216-5
Supply Ability :
5000 tons per Month
MOQ :
100 kg
Price :
USD 3.50-28.00 / kg (Grade and Size Dependent)
Contact Supplier
Corrosion Resistant 316L 904L Duplex 2205 Stainless Steel Seamless Pipe for Chemical Processing Industry

Shanxi Zhongcheng Metal Co., Ltd.

Verified Supplier
1 Years
Shaanxi
Since 2010
Business Type :
Manufacturer, Distributor/Wholesaler, Importer, Exporter, Trading Company, Seller
Total Annual :
20000000-50000000
Employee Number :
50~100
Certification Level :
Verified Supplier
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