Tire Stee Wire Crusher Wire Crusher Scrap Metal Crusher Waste Steel Pre Crusher For Scrap Metal
Advantages of Tire Stee Wire Crusher:
1. High space utilization
The vertical structure is suitable for scenes with high plant height but limited ground space (such as multi-storey workshops). The equipment height is usually 3-6 meters, and it can be equipped with a vertical hoist to achieve automatic loading.
2. Crushing efficiency and particle size control
The multi-layer tool design enables the material to form a "step-by-step crushing" in the cavity, the discharge particle size is uniform (5-20mm adjustable), and the wire cutting length is controllable (such as the average length of the wire after crushing is ≤10mm);
The mesh aperture can be changed according to demand, the pass rate of non-metallic impurities (rubber, fiber) is more than 95%, and the wire recovery rate exceeds 85%.
3. Wear-resistant and safe design
The tool is made of high-chromium cast iron or SKD11 mold steel, with a surface hardness of HRC55-60 and strong fatigue resistance (lifespan of about 500-800 hours);
Equipped with double overload protection: the current sensor monitors the motor load, and automatically stops and reverses the material when encountering a hard object to avoid spindle deformation.
4. Environmental protection and automation
Fully sealed cavity + negative pressure dust removal system, dust emission ≤30mg/m³; sound insulation cotton wraps the cavity, and the operating noise is ≤80dB;
It can be connected to the PLC control system to realize the automatic adjustment of feed volume, speed, and fault alarm, which is suitable for large-scale production.
The Tire Stee Wire Crusher mainly processes waste tire-related materials containing steel wire, including:
Waste tire whole machine/fragments: tire cuts, tire rims (including high-hardness steel wire rims), sidewalls, etc. that have not been cracked.
Pyrolysis tire steel wire: The remaining steel wire and rubber mixed mass after the waste tire is thermally cracked or physically crushed, and the steel wire is in a tangled or bonded state.
Tire wire waste: separately recycled tire wire bundles, steel cords (such as steel cord fabrics in radial tires), or other rubber product waste containing steel wire (such as steel hoses, conveyor belt scraps).
Other similar materials: metal-rubber composite materials with hardness and toughness close to tire wire, such as seals and shock absorbers containing steel wire, but the tool configuration needs to be adjusted according to the equipment specifications.
Pyrolysis waste tire steel wire crushing production line:
The pyrolysis waste tire steel wire crushing production line is a special recycling system for tire waste after pyrolysis treatment. Through the process chain of "pyrolysis desorption-crushing separation-purification and recycling", the pyrolysis tire steel wire is efficiently separated from carbon black and rubber residues to achieve the recycling of metal resources. Compared with traditional crushing processes, this production line has the advantages of strong environmental protection, high metal recovery rate and low energy consumption, and is especially suitable for large-scale waste tire processing scenarios.
Final Products:
Technical advantages of pyrolysis waste tire steel wire crushing production line:
1. Recovery efficiency: Steel wire recovery rate ≥95%, single production line processing capacity can reach 5-20t/h (adjusted according to configuration), which is 30% higher than the traditional crushing process.
2. Energy consumption control: Unit energy consumption ≤80kW·h/t, pyrolysis pretreatment reduces the bonding strength between steel wire and rubber, and reduces crushing energy consumption.
3. Environmental performance: Fully enclosed production line + negative pressure dust removal, no dust overflow; pyrolysis process has removed sulfur and heavy metals in tires, and there is no pollution emission in the crushing process.
4. Automation degree: Equipped with PLC intelligent control system, real-time monitoring of crusher load, magnetic separation temperature, dust removal pressure difference and other parameters, automatic alarm shutdown in case of fault.
5. Material adaptability: It can process tire waste after different pyrolysis processes (such as low-temperature pyrolysis and catalytic pyrolysis), and steel wire diameters of 0.1-3mm can be efficiently crushed.
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Scrap Metal Shredding & Crushing Line
1.metal recycling line adopts two-shaft metal shredder, hammer crusher for crushing the scrap metal.
2.Use Dust collector and special structures to remove the fine particle and dust during the crushing period.
3.The scrap metal recycling equipment separates the ferrous metal by a magnetic separator.
4.(Optional)Eddy current separator is adopted by the waste recycling machine to separate the non-ferrous metal from nonmetal materials.
Core equipment:Double-shaft shredder,Hammer crusher,Magnetic separator.
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Scrap Metal Shredder Sorting Line | Waste Aluminum Crushing Production Line |
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Aluminum Copper Crushing Sorting Line | UBC Aluminum Cans Decoating Machine |
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