Specifications
Brand Name :
METALIGN
Model Number :
MD
Certification :
CE,ISO,etc
Place of Origin :
CHINA
MOQ :
1 set
Price :
Based on customization.
Payment Terms :
L/C,T/T
Supply Ability :
30 sets per month
Delivery Time :
30 days
Packaging Details :
Industrial plastic film wrapping, secured with steel wire.
Product name :
Cost-Effective Galvanized Steel Decking Roll Forming Line with Embossing Features
Key words :
Adjustable Width/Roofing System Components/Metal Forming Machine/Floor Deck
Profile :
High-Strength Decking/Floor Construction/Cold Roll Forming/Roll Forming Machine
Application :
Building Flooring System / Floor Decking for Construction / Concrete Bonding / Commercial Flooring Solutions
Material type :
Galvanized steel
Material thickness :
0.8-1.5mm
Production speed :
15m/min
Main motor power :
22Kw
Forming stations :
27
Driving system :
Chain
Frame structure :
Wall panel structure
Shaft diameter :
95mm
Machine condition :
Brand new
Shaft material :
#45 steel quenched 55-60℃
Roller material :
High grade #45 steel , surface with hard chrome
Display language :
English/Spanish/Russian/French,etc, customizable
Control technique :
PLC+Touch Screen
Delivery time :
30 days
Description

High-Speed Metal Deck Roll Former with Embossing and Waste Edge Collection

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

  • This roll forming production line is designed for manufacturing galvanized metal decks with embossing dots, primarily used in the construction and flooring industries. It caters to commercial, industrial, and residential building projects, offering high efficiency, cost-saving features, and customizability.

2. Profile Description

  • This metal deck is made of galvanized steel, with a thickness range of 0.8-1.2mm. It features embossing dots and various surface patterns to enhance adhesion with concrete. It is used for flooring and roofing applications in commercial and industrial construction projects.

3. Production Process

  • 5T Hydraulic Decoiler-Guide Device-Embossing Roller-Roll Former-Waste Edge Collection-Hydraulic Cutter

  • The process begins with a hydraulic decoiler, followed by precise guiding of the steel coil. The embossing roller adds surface patterns to enhance concrete adhesion. The roll former shapes the steel into the floor deck profile. Waste edges are collected, and the finished product is cut to length by the hydraulic cutter.

4. Technical Parameters

Machine Analysis
5T Hydraulic Decoiler Ensures stable unrolling of heavy coils, enhancing safety and operational control for larger materials.
Guide Device Ensures accurate alignment of steel for further processing, preventing misalignment during production.
Embossing Roller Adds surface texture (dots) to the steel, enhancing adhesion to concrete, which is critical for floor decking applications.
Roll Former Chain-driven, 24-roll design with a 90mm shaft ensures high precision and adaptability in creating the desired floor deck profile.
Waste Edge Collection Collects edge material, saving costs by preventing unnecessary waste, reducing the need for costly slitting.
Hydraulic Cutter Precisely cuts the formed metal deck to the desired length with clean edges, ensuring dimensional accuracy and quality in the final product.

5. Key Focus

  • Safety and Stability: The use of a hydraulic decoiler with arm press ensures steel coil stability, improving safety during production.

  • Cost Efficiency: The waste edge collection device reduces material costs by preventing unnecessary waste, enhancing overall cost-effectiveness.

  • High Precision and Flexibility: The 24-roll former with chain drive provides excellent precision and adaptability to various deck profile designs.

6. Production Line Components

Machine Name Quantity
Hydraulic Decoiler 1 set
Guide Device 1 set
Embossing Roller 1 set
Roll Former 1 set
Waste Edge Collection 1 set
Hydraulic Cutter 1 set
PLC Cabinet 1 set
Hydraulic Station 2 sets
Out Table 2 sets

7. Customization Options

For this metal deck profile, we can offer customized line configurations such as:

  • Custom embossing patterns for specific bonding requirements with concrete.
  • Adjustable roll former settings for different deck profiles or thicknesses.
  • Automated cutting systems with varying length adjustments for specific project needs.
  • Special forming tools for different rib heights or shapes.
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Adjustable Metal Deck Roll Forming Machine With Embossing And Waste Edge Collection

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Brand Name :
METALIGN
Model Number :
MD
Certification :
CE,ISO,etc
Place of Origin :
CHINA
MOQ :
1 set
Price :
Based on customization.
Contact Supplier
video
Adjustable Metal Deck Roll Forming Machine With Embossing And Waste Edge Collection
Adjustable Metal Deck Roll Forming Machine With Embossing And Waste Edge Collection
Adjustable Metal Deck Roll Forming Machine With Embossing And Waste Edge Collection

Cangzhou Metalign Machinery Co., Ltd.

Verified Supplier
1 Years
hebei, cangzhou
Since 2010
Business Type :
Manufacturer, Exporter
Total Annual :
15,000,000-18,000,000
Employee Number :
80~100
Certification Level :
Verified Supplier
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