Rebar 10mm reinforcing mesh 2.4*6m Reinforcing Steel Bar Mesh Welding Machine


Introduction of Reinforcing Steel Bar Mesh Welding Machine

Reinforcing Steel Bar Mesh Welding Machine automatically welds steel wires into mesh for construction. Controlled by PLC, it precisely clamps and welds wire intersections using electric current and pressure. The machine continuously pulls and cuts mesh for efficient production. It features high welding speed, accurate sizing, energy-saving operation, and easy touch screen control, supported by servo motors and air cylinders for stable performance.

Details of Reinforcing Steel Bar Mesh Welding Machine

1. New design boosts output by 20%, cuts air use by 30%, shortens cylinder by 60%, delivers 570KG pressure, saves 50% power, and simplifies valve connection.
2. Special steel tube enables easy line wire feeding; servo motor sends wires further; SMC cylinders auto-clamp; slot tunnels lift to protect electrodes.
3. Cross wire feeder with 1.5T capacity uses motor & reducer for bulk feeding; servo motor ensures precise, stable wire falling with big torque.
4. Mesh pulling is driven by servo motor with reducer, SMC cylinders control hook lift, and PLC adjusts wire spacing via touch screen. It is to pull the welded cross wires out of the mesh according to the parameters set by the program, and according to the length of the mesh, it can realize multiple reciprocating pulling mesh, until the whole mesh is completely pulled out. It is composed of four parts: the bottom frame, the movable pulling mesh frame, the pulling mesh car and the supporting mesh tubes.
5. PLC control system ensures precise, automated operation of the entire machine, allowing easy parameter setting, real-time monitoring, and stable performance.
6. The up and down electrodes all adopts special CuCrZr,the electricity conductivity,hardness and wear resistance are all very good,the changeover time of the longitudinal cell is reduced to about 30 seconds.Welding electrodes are driven by the spindle passing through the crank,and installed with adjustable spring pressure,This structure is not affected by climate and convenient maintenance and usage.
And the up and down electrodes both adopt water cooling system,thus an reduce the heat of the upper and lower electrodes when the machine works, and can work for 24 hours continuously.
7. Efficient and Fast: Automated welding improves production efficiency and reduces labor costs.
8. Stable Welding Quality: Strong welds and uniform connections ensure mesh strength and durability.
9. Precise Control: A PLC system adjusts welding parameters for high-precision welding and dimensional control.
10. Energy-Saving and Environmentally Friendly: A rational design reduces energy and gas consumption, resulting in more economical operation.
11. Easy Operation: A touchscreen control interface allows for easy setup and monitoring of production status.
12. Wide Range of Applications: Supports a variety of rebar specifications to meet diverse project requirements.
13. Compact Structure: Saves factory space and facilitates installation and maintenance.

Advantages of Reinforcing Steel Bar Mesh Welding Machine

Main mesh welding machine: The welding machine use special resistance transformers and special forced cylinders to ensure high-speed welding, welding pressure and joint strength requirements, the accuracy of the actuator. It has high environmental adaptability and reliability.
Electrical control system: Uses PLC programmable controlling, Other parts all is imported from Japan. Using a unique electrical operating system, with a failure alarm function, the touch screen display can intuitively see welding parameters, is easy and fast for operation. Thus reduce the requirements on the operator.

Cooling water system: Is divided into transformers cooling, up electrode cooling, lower electrode cooling and other copper block cooling. It come true the water distribution by flowmeter. Each flowmeter can be adjusted individually to make machine working normal, without damage.

Gas source system: Imported from SMC Japan, Equipment is installed air processor which is used for clean the compressed air, and with muffler to reduce the noise. Also it is with compressed air tank to stabilize the air pressure.

Technical Parameters of Reinforcing Steel Bar Mesh Welding Machine

Application of Reinforcing Steel Bar Mesh

Reinforcing Mesh Product
Reinforcing mesh panels are widely used in Construction, Road Projects, Water Conservancy, Mining Support,Industrial Flooring, Prefabricated Components.
Typical applications include:
1.Construction: Reinforcement for floors, walls, slabs, and roofs.
2.Road Projects: Used in highways, bridges, and tunnels for concrete reinforcement.
3.Water Conservancy: Strengthening for dams, reservoirs, and canal slopes.
4.Mining Support: Used in tunnels and underground passages for safety support.
5.Industrial Flooring: Reinforcement for factory and warehouse floors.
6.Prefabricated Components: Framework for precast concrete products like pipes and culverts.

Photos of Reinforcing Steel Bar Mesh Welding Machine