Inflatable Load Test Bags Fast Inflation Deflation Reusable Corrosion Resistant
Description
Crane Load Test Water Bags are engineered flexible load testing solutions designed specifically for offshore, shipyard, and heavy lifting verification applications where traditional solid test weights are impractical or unsafe. These systems allow controlled simulation of proof loads for cranes, davits, winches, lifting beams, and hoisting structures while significantly improving operational efficiency and safety.
Hongruntong Marine water load bags are manufactured using high-tenacity polyester woven reinforcement fabrics coated with advanced marine-grade PVC elastomer layers. This composite structure delivers excellent tensile strength, puncture resistance, abrasion durability, and long-term structural stability. Reinforced lifting webbings are structurally integrated to ensure uniform load distribution and reduce localized stress concentrations during lifting operations.
Each bag is equipped with high-capacity filling and discharge valves, pressure relief safety devices, and optional load monitoring accessories that enable gradual filling for precise weight control. Available capacities typically range from 1 ton to over 100 tons per unit, while modular configurations allow higher combined test loads for large offshore cranes and floating lifting systems.
Their lightweight foldable design minimizes transportation complexity and storage space requirements, making them particularly suitable for offshore deployment, shipyard commissioning projects, floating crane inspections, and remote industrial sites where logistics efficiency and operational safety are critical.
Case Study
An offshore engineering contractor operating a floating production storage vessel required periodic certification of deck cranes used for maintenance lifting operations. Transporting traditional steel test weights offshore was logistically difficult and involved high vessel charter costs. Weather conditions and limited deck space further complicated previous testing attempts.
Hongruntong Marine supplied high-capacity crane load test water bags designed for offshore use. The bags were transported in compact folded form and filled directly with seawater once positioned beneath the crane hook. The controlled filling process allowed engineers to gradually apply the required proof load while monitoring crane performance and structural response.
The testing operation was completed safely without the need for heavy transport vessels or complex rigging arrangements. Crane downtime was minimized, operational risks were reduced, and the contractor reported significant cost savings compared with previous testing methods. The successful implementation demonstrated the practicality of flexible water load testing systems for offshore crane certification programs, and the client has continued using the solution for routine inspections.
Specifications
| Name | Crane Load Test Water Bags |
| Application | Proof Load Testing, Offshore Load Testing, Structural Load Testing, Ship Load Testing, Industrial Equipment Testing, Research and Development. |
| Content | 100% POLYVINYL CHLORIDE |
| Phthalate | 7P Phthalate Free (includes all Phthalates listed in CAL Prop 65, CPSIA and REACH) |
| Backing Material Size | 1.8/2.0 Mm X 1.55m, Thickness Produced as Per Your Request. |
| Weight | 37.1 oz square yard/ 1450 +- 50 GSM |
| Special | UV Resistant |
| 7P Phthalate Free (includes all Phthalates listed in CAL Prop 65, CPSIA and REACH) | |
| BPA Free / Tris Free / Formaldehyde Free | |
| Does Not Contain Conflict Minerals | |
| Care Instructions | Rinse with Fresh Water and Air Dry |
| Do Not Store with Seawater and Keep Away From Heat Sources | |
| Available sizes | 5000 kg |
| 8,000 kg | |
| 1,0000 kg | |
| 15,000 kg | |
| 20,000 kg | |
| 30,000 kg | |
| 50,000 kg | |
| 100,000 kg | |
| Special Sizes Could be Customized | |
| OEM | Supported |
| MODEL | Weight | Volume | Empty Height (Length) |
Filled Height (Length) |
Max Diam (ø) |
Dry Weight without accessories |
| kg | Liters / m3 | m | m | m | kg | |
| lbs | USG | ft | ft | ft | lbs | |
| HM-1T | 1,000 | 1,000 / 1 | 2.52 | 2.23 | 1.39 | 36 |
| 2,204 | 264 | 8.27 | 7.33 | 4.56 | 80 | |
| HM-2T | 2,000 | 2,000 / 2 | 2.87 | 2.6 | 1.65 | 41 |
| 4,409 | 528 | 9.41 | 8.5 | 5.43 | 90 | |
| HM-3T | 3,000 | 3,000 / 3 | 3.38 | 2.97 | 1.82 | 50 |
| 6,613 | 792 | 11.11 | 9.75 | 6.0 | 110 | |
| HM-4T | 4,000 | 4,000 / 4 | 3.41 | 3.07 | 1.88 | 64 |
| 8,818 | 1,056 | 11.22 | 10.1 | 6.16 | 141 | |
| HM-5T | 5,000 | 5,000 / 5 | 4.14 | 3.52 | 2.13 | 80 |
| 11,023 | 1,320 | 13.60 | 11.58 | 7.0 | 176 | |
| HM-6T | 6,000 | 6,000 / 6 | 4.39 | 3.91 | 2.28 | 86 |
| 13,227 | 1,585 | 14.41 | 12.83 | 7.48 | 189 | |
| HM-8T | 8,000 | 8,000 / 8 | 4.54 | 3.93 | 2.52 | 104 |
| 17,636 | 2,113 | 14.91 | 12.91 | 8.27 | 230 | |
| HM-10T | 10,000 | 10,000 / 10 | 5.18 | 4.49 | 2.70 | 130 |
| 22,046 | 2,641 | 17.0 | 14.75 | 8.90 | 286 | |
| HM-12.5T | 12,500 | 12,500/ 12.5 | 5.43 | 4.62 | 2.86 | 154 |
| 27,558 | 3,302 | 17.91 | 15.16 | 9.39 | 340 | |
| HM-15T | 15,000 | 15,000 / 15 | 6.24 | 5.48 | 2.95 | 159 |
| 33,069 | 3,962 | 20.50 | 18.00 | 9.70 | 350 | |
| HM-20T | 20,000 | 20,000 / 20 | 6.78 | 6. 04 | 3.42 | 224 |
| 44,100 | 5,283 | 22.25 | 19.83 | 11.25 | 492 | |
| HM-25T | 25,000 | 25,000 / 25 | 7.51 | 6.40 | 3.75 | 315 |
| 55,115 | 6,604 | 24.66 | 21.0 | 12.33 | 695 | |
| HM-35T | 35,000 | 35,000 / 35 | 8.07 | 7.11 | 3.91 | 417 |
| 77,161 | 9,246 | 26.50 | 23.33 | 12.83 | 920 | |
| HM-40T | 40,000 | 40,000 / 40 | 8.71 | 7.72 | 4.07 | 440 |
| 88,184 | 10,566 | 28.58 | 25.33 | 13.36 | 970 | |
| HM-50T | 50,000 | 50,000 / 50 | 8.99 | 7.77 | 4.56 | 544 |
| 110,231 | 13,208 | 29.50 | 25.50 | 14.96 | 1200 | |
| HM-100T | 100,000 | 100,000 / 100 | 11.27 | 10.00 | 5.65 | 952 |
| 220,462 | 26,420 | 37.00 | 32.9 | 18.56 | 2100 |
Features
Robust Structural Reinforcement for Heavy Offshore Loads
Hongruntong Marine crane load test water bags are engineered to withstand demanding offshore lifting environments. The high-tensile polyester reinforcement fabric combined with multi-layer PVC coating provides exceptional structural integrity under sustained heavy loads. Reinforced lifting webbings are integrated directly into the bag body to ensure even stress distribution during lifting operations. This reduces fatigue accumulation, enhances lifting stability, and significantly extends service life even under frequent offshore testing cycles.
Wide Temperature Adaptability and Material Stability
Offshore lifting operations often occur in environments with significant temperature variations. The material formulation used in these water load bags maintains flexibility in low-temperature conditions while resisting softening or degradation in high-temperature marine climates. UV stabilizers and anti-aging additives protect the material from prolonged sun exposure, ensuring consistent performance and preventing premature material deterioration.
Enhanced Safety Design with Redundant Protection Systems
Safety is critical during crane load testing. Each bag incorporates pressure relief valves, reinforced filling connections, and high-strength lifting points designed to handle dynamic loading conditions. These features minimize the risk of accidental overfilling, structural imbalance, or sudden load shifts. Optional monitoring instrumentation further improves safety by allowing precise observation of load conditions during testing.
Efficient Deployment and Lifecycle Cost Optimization
Compared with conventional steel test weights, water load bags dramatically reduce transportation and handling costs. Their foldable design allows compact storage, while rapid filling and draining systems shorten preparation time. Over multiple test cycles, these advantages translate into substantial cost savings, improved operational flexibility, and reduced manpower requirements.
Applications
Offshore Oil and Gas Platform Crane Testing
Water load bags are widely used for proof-load testing of platform cranes, maintenance lifting equipment, and offshore hoisting systems where transporting solid weights is impractical.
Floating Crane and Heavy Lift Vessel Certification
Marine contractors utilize water bags for commissioning and recertification of floating cranes, heavy lift barges, and offshore installation vessels.
Shipyard Construction and Repair Operations
During shipbuilding or major vessel refits, water load bags provide a flexible and safe solution for crane commissioning and verification.
Why Choose Hongruntong Marine
Focused Expertise in Offshore Testing Equipment Manufacturing
Hongruntong Marine has extensive experience designing load testing equipment specifically for marine and offshore applications. Our engineering team understands environmental challenges, classification requirements, and operational constraints, allowing us to deliver reliable solutions tailored to demanding offshore conditions.
Advanced Material Selection and Manufacturing Technology
We use carefully selected high-strength fabrics and marine-grade polymer coatings that provide excellent durability, chemical resistance, and long-term structural stability. Strict manufacturing procedures ensure consistent quality and performance across every production batch.
Customized Engineering for Complex Projects
Every lifting system has unique testing requirements. We provide customized bag capacities, shapes, connection configurations, filling manifolds, instrumentation integration, and branding options. This flexibility allows optimal adaptation to specific crane geometries and operational environments.
Comprehensive Technical Support and Long-Term Partnership
Our service extends beyond product delivery. We provide technical consultation, operational guidance, documentation support, and responsive after-sales assistance. This ensures customers achieve maximum operational safety, efficiency, and long-term value from our products.
FAQ
1. Are these water load bags suitable for continuous offshore use?
Yes, the materials and construction are designed specifically for marine and offshore environments, including resistance to saltwater, UV exposure, and temperature variations.
2. How are the bags transported to offshore sites?
They are shipped folded and compact, allowing easy transport by supply vessels or standard cargo methods.
3. Can the bags handle dynamic crane testing?
They are primarily intended for proof-load testing, but their stable load characteristics allow controlled dynamic assessments under proper supervision.
4. What certifications or documentation are provided?
Products typically include factory inspection reports, material traceability documentation, and optional third-party certifications upon request.
5. What is the expected service life?
With proper maintenance and storage, high-quality water load bags can remain operational for many years.



