Crane Load Test Water Bags High Load Capacity Easy To Fill Drain Reusable
Description
Load Testing Water Bags are engineered for mega-scale projects requiring extremely high proof loads and precise structural verification. These custom-designed systems are suitable for heavy industrial cranes, offshore lifting appliances, large bridge spans, and port or shipyard infrastructure. By using water as a controllable load medium, these bags allow precise incremental loading while eliminating the logistical, safety, and cost challenges associated with massive steel or concrete test weights.
Each bag is manufactured from multi-layer, high-tensile technical fabrics reinforced with heavy-duty webbing and specialized seam construction to handle extreme hydrostatic pressures. Lifting points are strategically reinforced, and customized attachment configurations are available to meet project-specific load distribution requirements. Controlled filling and draining systems allow precise load application in staged procedures, ensuring compliance with classification society standards and project-specific engineering specifications.
The modular nature of these systems enables scalability to very large loads, with multiple bags combined in parallel or series to achieve precise target weights. This approach reduces the need for large monolithic weights, simplifies logistics, and enhances safety by minimizing handling of solid, heavy masses. Load Testing Water Bags for mega projects are designed to perform reliably in harsh environments, including offshore platforms, high wind conditions, and extreme temperature variations.
Case Study
A leading port authority planned a major expansion of container handling facilities, requiring proof load testing of newly installed ship-to-shore cranes rated up to 400 tonnes. Traditional steel test weights were impractical due to extreme size, handling complexity, and limited dockside maneuvering space.
Hongruntong Marine provided a fully customized fleet of ultra-high-capacity Load Testing Water Bags. Each bag was engineered to carry loads exceeding 50 tonnes, with reinforced lifting points and corrosion-resistant coatings suitable for prolonged exposure to the marine environment. The modular system allowed multiple bags to be combined safely to reach the required total test load.
During testing, bags were delivered empty, deployed using site cranes, and incrementally filled with seawater. Engineers monitored crane performance, structural deflection, and load distribution at every stage. The flexible water medium absorbed minor dynamic forces, reducing stress on crane components and dock infrastructure. After completion, the bags were drained, folded, and returned for reuse in future projects.
The client reported exceptional safety, operational efficiency, and reduced project risk. The system allowed precise verification of mega-scale lifting capacity without requiring the construction of permanent ballast systems or transporting massive steel weights, significantly reducing cost and time.
Specifications
| Name | Load Testing Water Bags |
| Application | Proof Load Testing, Offshore Load Testing, Structural Load Testing, Ship Load Testing, Industrial Equipment Testing, Research and Development. |
| Content | 100% POLYVINYL CHLORIDE |
| Phthalate | 7P Phthalate Free (Includes all Phthalates Listed in CAL Prop 65, CPSIA and REACH) |
| Backing Material Size | 1.8/2.0 MM X 1.55M, Thickness Produced as Per your Request. |
| Weight | 37.1 oz square yard/ 1450 +- 50 GSM |
| Special | UV Resistant |
| 7P Phthalate Free (Includes all Phthalates Listed in CAL Prop 65, CPSIA and REACH) | |
| BPA Free / Tris Free / Formaldehyde Free | |
| Does not Contain Conflict Minerals | |
| Care Instructions | Rinse with Fresh Water and Air Dry |
| Do Not Store with Seawater and Keep Away from Heat Sources | |
| Available sizes | 5000 kg |
| 8,000 kg | |
| 1,0000 kg | |
| 15,000 kg | |
| 20,000 kg | |
| 30,000 kg | |
| 50,000 kg | |
| 100,000 kg | |
| Special Sizes Could be Customized | |
| OEM | Supported |
| MODEL | Weight | Volume | Empty Height (Length) |
Filled Height (Length) |
Max Diam (ø) |
Dry Weight without accessories |
| kg | Liters / m3 | m | m | m | kg | |
| lbs | USG | ft | ft | ft | lbs | |
| HM-1T | 1,000 | 1,000 / 1 | 2.52 | 2.23 | 1.39 | 36 |
| 2,204 | 264 | 8.27 | 7.33 | 4.56 | 80 | |
| HM-2T | 2,000 | 2,000 / 2 | 2.87 | 2.6 | 1.65 | 41 |
| 4,409 | 528 | 9.41 | 8.5 | 5.43 | 90 | |
| HM-3T | 3,000 | 3,000 / 3 | 3.38 | 2.97 | 1.82 | 50 |
| 6,613 | 792 | 11.11 | 9.75 | 6.0 | 110 | |
| HM-4T | 4,000 | 4,000 / 4 | 3.41 | 3.07 | 1.88 | 64 |
| 8,818 | 1,056 | 11.22 | 10.1 | 6.16 | 141 | |
| HM-5T | 5,000 | 5,000 / 5 | 4.14 | 3.52 | 2.13 | 80 |
| 11,023 | 1,320 | 13.60 | 11.58 | 7.0 | 176 | |
| HM-6T | 6,000 | 6,000 / 6 | 4.39 | 3.91 | 2.28 | 86 |
| 13,227 | 1,585 | 14.41 | 12.83 | 7.48 | 189 | |
| HM-8T | 8,000 | 8,000 / 8 | 4.54 | 3.93 | 2.52 | 104 |
| 17,636 | 2,113 | 14.91 | 12.91 | 8.27 | 230 | |
| HM-10T | 10,000 | 10,000 / 10 | 5.18 | 4.49 | 2.70 | 130 |
| 22,046 | 2,641 | 17.0 | 14.75 | 8.90 | 286 | |
| HM-12.5T | 12,500 | 12,500/ 12.5 | 5.43 | 4.62 | 2.86 | 154 |
| 27,558 | 3,302 | 17.91 | 15.16 | 9.39 | 340 | |
| HM-15T | 15,000 | 15,000 / 15 | 6.24 | 5.48 | 2.95 | 159 |
| 33,069 | 3,962 | 20.50 | 18.00 | 9.70 | 350 | |
| HM-20T | 20,000 | 20,000 / 20 | 6.78 | 6. 04 | 3.42 | 224 |
| 44,100 | 5,283 | 22.25 | 19.83 | 11.25 | 492 | |
| HM-25T | 25,000 | 25,000 / 25 | 7.51 | 6.40 | 3.75 | 315 |
| 55,115 | 6,604 | 24.66 | 21.0 | 12.33 | 695 | |
| HM-35T | 35,000 | 35,000 / 35 | 8.07 | 7.11 | 3.91 | 417 |
| 77,161 | 9,246 | 26.50 | 23.33 | 12.83 | 920 | |
| HM-40T | 40,000 | 40,000 / 40 | 8.71 | 7.72 | 4.07 | 440 |
| 88,184 | 10,566 | 28.58 | 25.33 | 13.36 | 970 | |
| HM-50T | 50,000 | 50,000 / 50 | 8.99 | 7.77 | 4.56 | 544 |
| 110,231 | 13,208 | 29.50 | 25.50 | 14.96 | 1200 | |
|
HM-100T |
100,000 | 100,000 / 100 | 11.27 | 10.00 | 5.65 | 952 |
| 220,462 | 26,420 | 37.00 | 32.9 | 18.56 | 2100 |
Features
Ultra High Load Capacity and Scalability
Designed for the most demanding industrial and offshore projects, these water bags can be combined to achieve mega-scale loads exceeding hundreds of tonnes. Reinforced structures and precise load distribution ensure safe, predictable behavior under extreme hydrostatic pressures, providing confidence for engineers during critical proof load tests.
Customizable Configurations for Project-Specific Requirements
Hongruntong Marine offers fully customized solutions, including bag dimensions, lifting point arrangements, and modular connection systems. This allows adaptation to unique project constraints, such as unusual crane geometries, dock layouts, or offshore platform limitations.
Extreme Environmental Durability
Bags are constructed from advanced multi-layer technical fabrics resistant to UV, seawater, hydrocarbon exposure, and temperature extremes. Seams and lifting points are reinforced to maintain structural integrity under repeated use in challenging environments, including offshore, port, and high-exposure construction sites.
Precision Control and Safety Systems
Integrated filling and draining systems allow fine control of applied loads in staged increments. Reinforced attachment zones and multiple lifting points provide redundancy and operational safety. The water medium naturally mitigates shock loads, reducing risk for personnel and equipment during mega-scale testing operations.
Applications
Port and Shipyard Mega Crane Certification
Used for proof load testing of ship-to-shore, quay, and gantry cranes rated up to several hundred tonnes. The bags allow precise load application without massive steel weights or permanent ballast.
Offshore Platform Lifting Appliance Verification
Ideal for heavy-duty offshore cranes, subsea lifting frames, and winches. The water bags perform reliably in harsh marine environments, enabling compliance with classification society standards and project-specific load requirements.
Large Scale Structural Load Testing
Applicable to bridges, heavy industrial platforms, and temporary construction structures where extremely high loads must be verified. Modular configuration enables precise staging and distribution of massive loads safely.
Why Choose Hongruntong Marine
Expertise in Mega Scale Load Testing
With extensive experience supporting high-capacity, high-risk projects, Hongruntong Marine provides engineered solutions for the most demanding industrial, port, and offshore applications. Our systems are designed to meet strict safety and regulatory requirements.
Tailored Engineering Solutions
Every project is assessed individually. Custom bag designs, lifting configurations, and modular load arrangements are provided to meet client-specific requirements, ensuring precise performance in extreme conditions.
High Quality, Long Life Materials
Advanced technical fabrics, reinforced seams, and corrosion-resistant components ensure reliability and durability, even under repeated high-load cycles and exposure to extreme environmental conditions.
End to End Project Support
From design consultation to deployment guidance, inspection protocols, and post-test maintenance support, Hongruntong Marine provides comprehensive assistance throughout the lifecycle of each project, maximizing efficiency, safety, and value.
FAQ
1. What is the maximum load achievable with these custom water bags?
Modular configurations allow total proof loads exceeding hundreds of tonnes, depending on project-specific design. Individual bag capacity can be customized for optimal deployment.
2. Can these bags be used in offshore environments with high wind and wave motion?
Yes. Reinforced design, multiple attachment points, and the water medium’s natural flexibility ensure reliable performance even under dynamic offshore conditions.
3. Are custom configurations available for unusual crane or platform geometries?
Absolutely. Hongruntong Marine engineers design bags to meet unique project requirements, including specialized dimensions, lifting points, and modular arrangements.
4. How is load precision ensured for mega-scale applications?
Precision is achieved by incremental filling of water, calculated according to volume and density to achieve exact target loads. Monitoring instrumentation can be integrated for real-time load verification.
5. What safety measures are incorporated for large-scale load testing?
Multiple lifting points, reinforced seams, staged loading procedures, and gradual water filling are standard. These features reduce shock loads and provide redundancy, ensuring personnel and equipment safety during testing.



