Food-grade juice/jam slurry iron remover - 99.8% iron filings removal rate, ensuring the purity of beverage color, FDA certified
Parameter Category |
Technical Details |
Magnetic Field System |
- High-gradient electromagnetic design with energy-gathering ring magnetic circuit structure, enhancing magnetic field uniformity by 40%
- Ultra-high density medium mesh (capture precision up to 5μm), achieving 99.8% iron filings adsorption efficiency |
Energy Consumption Characteristics |
- Non-continuous power supply design, reducing energy consumption by 60% compared to traditional equipment
- Standby power ≤ 100W, compliant with food industry energy-saving standards |
Structural Design |
- Compact body design, failure rate < 0.3 times/year
- Integrated with technologies from the United States, Japan, and South Korea, improving backwash water efficiency by 50% |
Material and Sealing |
- Pipeline: Food-grade 316 stainless steel, resistant to acid corrosion (pH 2 - 5)
- Valves: Food-grade diaphragm valves from top domestic brands, certified for zero leakage |
Control System |
- Full-automatic PLC intelligent control, supporting HMI human-machine interface
- Ready-to-wash mode, automatic adjustment of the flushing cycle (15 - 60 minutes), suitable for anti-blocking requirements of high-viscosity slurries |
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High-Efficiency Food-Grade Iron Removal
The combination of the energy-gathering ring magnetic circuit and 5μm precision medium mesh can capture micron-sized iron filings generated by the wear of juicers and mixers in juice and jam. In a certain orange juice factory, the measured iron content decreased from 0.12ppm to 0.018ppm, and the light transmittance of the beverage increased by 15%, eliminating color dullness caused by iron ion oxidation.
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Low-Consumption and Energy-Saving Design
Without continuous power supply, it only starts as needed during the adsorption phase. Compared with traditional electromagnetic equipment, it saves about 36,000 kWh of electricity annually, meeting the low-carbon production requirements of food processing enterprises and being suitable for green certification standards of supermarket supply chains.
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Food Compliance Assurance
- Material Certification: The 316 stainless steel pipeline has passed FDA and NSF 51 food contact material certifications, eliminating the risk of heavy metal migration.
- Hygienic Design: The backwash water uses food-grade high-pressure spraying, with a dead corner residue rate < 0.1%, meeting the CIP in-situ cleaning standards and preventing microbial growth.
- Intelligent Operation and Maintenance System
- Full-automatic control enables unmanned operation of the entire process of "adsorption - flushing - standby", saving 80% of labor costs. After a jam factory applied this equipment, the daily operation and maintenance time was reduced from 4 hours to 15 minutes.
- The fault warning system monitors the slurry flow and magnetic field intensity in real time. In case of abnormalities, it automatically shuts down and sends alarms to the central control system (response time < 5 seconds).
Application Scenario |
Problem Solved |
Typical Data |
Orange juice/apple juice production |
Iron filings contamination from juicer blade wear |
Iron content decreased from 0.15ppm to 0.02ppm, product light transmittance increased from 82% to 97% |
Strawberry/blueberry jam processing |
Metal particle contamination from mixers causing customer complaints |
Impurity removal rate of 99.8%, reducing foreign matter complaints of a certain brand of jam from 0.5 times/10,000 boxes to 0 |
Concentrated juice sterilization line |
Corrosion particles from sterilization equipment affecting product shelf li |