Automatic Double Wave Soldering Machine
This advanced lead-free dual wave soldering machine features PLC touchscreen control, two-stage hot air heating, and automatic titanium claw cleaning. Designed for precision PCB soldering with maximum efficiency and minimal waste. CE Certified for quality assurance.
Technical Specifications
| Model | Lead-free double wave soldering machine S2830M |
| Configuration | Touch screen control, Three hot air heating, Double wave peak, Automatically clean titanium claws, Tin furnace electric in and out, Spray swing: stepper motor |
| Number of Peaks | 2 Wave peak |
| Width of Overboard | Max 300mm |
| Melting Amount of Tin Furnace | 280KG |
| Preheat Length | 1500mm |
| Peak Height | 12mm |
| Foot Length Under PCB Board | 10mm |
| PCB Board Transport Height | 750 ±20mm |
| Start Power | 15KW |
| Running Power | 5KW |
| Tin Furnace Power | 9KW |
| Preheating Power | 6KW |
| Motor Power | 0.25KW |
| Control Mode | Touch screen |
| Rack Size | 2800*1200*1500mm |
| Overall Dimensions | 3600*1200*1600mm |
| PCB Plate Transport Speed | 0-1.8m/min |
| Warm-up Area Temperature | Room temperature to 180℃ |
| Heating Method | Hot-blast air |
| Cooling Zone | Axial flow wind cooling |
| Tin Furnace Temperature | Room temperature to 300℃ |
| Transportation Direction | Left to right |
| Temperature Control Mode | PID+SSR |
| Control Mode of Complete Machine | Mitsubishi PLC + touch screen |
| Welding Agent Capacity | Max 5.2L |
| Spray Way | Stepper motor + ST-6 |
| Power Source | 3-phase 5-wire system of 380V 50HZ |
| Air Supply | 4-7KG/CM², 12.5L/Min |
| Weight | Approximately 1,200 KG |
PCB Board Requirements
| Limited Height of Element on PCB Board | 90mm |
| Foot Length Limit Under PCB Board | 10mm |
| PCB Plate Transport Direction | Standard, left and right |
Flux Spray System
- Blow Head: ST-6, spray range 20-65mm fan adjustable, nozzle height 50-200mm adjustable, maximum flow rate 60 ml/min
- Gas System: Inlet filter, control valve and pipe joint
- Spray Nozzle Moving System: Stepper motor, Mitsubishi PLC intelligent control, selective spray capability
- Spithead Movement: Precision stepper motor plus slide rail
- Flux Filter Recovery System: Stainless steel mesh filtration using fluid characteristics to maximize recovery of excess flux
Preheat System
- Extended Preheating Area: 3-section hot air preheating with total length 1500mm, independently controlled temperature
- Temperature Control: PID control
- Heater Block: High temperature hot air motor, Taiwan Taizhan high temperature ceramic heating pipe
- Installation Mode: Heating tube drawer type modular design for easy repair and maintenance
Tin Furnace System
- Temperature Range: Room temperature to 300℃
- Tin Furnace Movement: Voluntary operation
- First and Second Wave Peak Spacing: 20-30mm
- First Wave Peak Vents: Ensures shock wave for welding patch components and double-sided welding pad components
- Second Wave Peak Vents: Maintains advection wave
- Low Oxidation Design: Minimal tin slag production (lead-free: 1.5kg/8h)
- Economic Operation: PLC and photoelectric switch control reduces unnecessary waste
- Peak Motor: Taiwan TCG company high temperature motor with digital wave peak height adjustment
- Heater Block: Special long life hot air heating device with Taiwan ANV solid state relay, ±2℃ temperature accuracy
- Refrigeration System: Forced cold axial flow fan cooling (standard equipment)
PCB Transmission System
- High-strength Wear-resistant Guide Rail: Special aluminum guide rail with high temperature wear resistance, thermal compensation anti-deformation structure
- Guide Rail Parallelism: 0.5mm
- Broadening: Manual width adjustment
- Chain Claw: Double hook titanium claw splint holds 2.5mm
- Claw Washing Device: Automatic cleaning of titanium claw device
- Transmission Speed Range: 0-2200mm/min with minimum unit 1mm/min
- Transmission Speed Deviation: Electronic closed-loop control within 0-10mm/min
- Chain Tensioner: Turbine adjustment tension
- Transport Motor: Taiwan TCG 90W motor with overload force limiter protection device
Body Structure & Control
- Body Structure: Streamline body frame structure, beautiful design, strong and durable
- Front and Rear Door Structure: Fully enclosed structure with maximum maintenance space
- Control Method: Mitsubishi PLC + touch screen
- Control Interface: Simple operation, intuitive, stable performance
- Abnormal Alarm: Temperature alarm for too high or too low conditions
- Temperature Control Protection System: Stops heating when preheating or tin furnace fails
Component Brands & Models
| Component | Brand and Model |
| PLC, Touch Screen | Mitsubishi, display control |
| Transport Motor, Tooth Box | Taiwan TCG single-phase 90W dental box: 1:120K |
| Titanium Claw | Special titanium alloy double hook claw, thickness 1.5mm |
| Tin Furnace Motor | Taiwan TCG three-phase 4-pole 0.25KW high temperature resistance |
| Auxiliary Relay | OMRON MY2 MY4 |
| Frequency Transformer | Yatai, 0.4KW |
| Heating Tube | Taiwan Taiwan exhibition, imported nickel-chromium silk |
| Photoelectric Switch | 24V NPN Garle, Switzerland |
| Solid State Relay | Zhuoyi 40A |
| Air Switch | Chint |
| AC Contactor | Chint |
| Thermocouple | Taiwan pan-da, insulation K type |
| The Button Begins | Schneider |
| Blow Head | ST-6, Japan |
Product Images
About Shenzhen Honreal Technology Co., Ltd
National high-tech enterprise specializing in SMT equipment R&D, production, and sales. Serving top 500 electronic companies worldwide with registered capital of 5 million. Our experienced technical team focuses on innovation to meet diverse customer needs through valuable services.
Frequently Asked Questions
How can you guarantee your sales' quality?
We guarantee rigorous testing of every machine before delivery to ensure excellent performance.
How is the training?
Engineers can train at our facility or easily learn through provided training videos and user manual included with the machine.
Can I have my logo on the product?
We fully support free customized logo service - just provide your requirements.
Is it hard to use these machines?
No, most clients learn operation within 2 days.
Packaging