Features

• Advanced Bus Control System: The AG130B employs a total bus control architecture, integrating all machine modules into a centralized digital control network. This allows precise coordination of weaving, rolling, and let-off mechanisms.
• Mechatronic Integration: Combines mechanical, electrical, and electronic control for optimal performance. Servo motors and sensors ensure high-speed, precise, and stable operation.
• Versatile Weaving: Supports multiple mesh types, including square mesh, Dutch mesh, and twill weave.
• Wide Specification Range: Wire diameter range of 0.12–0.15 mm and mesh density up to 623 meshes.
• Modular Design: Key components such as beaters, warp beams, rapier insertion, and winding mechanisms are modular, facilitating maintenance and configuration adjustments.

Advantages

• High Automation: Centralized bus control reduces manual intervention and allows real-time monitoring.
• Precision & Stability: Servo-controlled rapier motors and synchronized rollers guarantee uniform mesh quality.
• Energy Efficiency: Optimized motor control minimizes power consumption while maintaining high-speed production.
• Easy Maintenance: Modular components, accessible HMI interface, and clear mechanical design simplify troubleshooting and upkeep.

Principle & Usage

• Working Principle: The machine operates by interlacing warp and weft wires. Warp wires are tensioned on the warp beam, while the rapier mechanism inserts the weft wire. Beaters push the weft into place, forming a uniform mesh. Winding mechanisms collect the finished mesh.
• Typical Uses: Manufacturing wire mesh for construction, industrial filtration, fencing, and decorative applications.

Production Process

1. Warp Preparation: Load and align warp wires on the warp beam.
2. Weft Insertion: Rapier arms insert weft wires according to the programmed pattern.
3. Beating: Beat-up mechanism ensures uniform wire compaction.
4. Tension Control: Rear and front rollers maintain consistent warp tension.
5. Mesh Collection: The cloth take-up system rolls the finished mesh onto reels for transport.

Operation Method

• Start the HMI touch-screen interface to select weaving type, density, and speed.
• Adjust servo motor settings for rapier and winding systems.
• Monitor real-time parameters such as motor load, wire tension, and weave density on the bus-controlled interface.
• Regularly check rollers, beaters, and servo mechanisms for smooth operation.

Precautions

• Ensure proper grounding and stable electrical supply to prevent control faults.
• Maintain lubrication for moving mechanical parts, especially beaters and rollers.
• Inspect wire quality before feeding to prevent breakage or jamming.
• Do not exceed maximum speed and tension limits to ensure safety and machine longevity.
• Follow scheduled maintenance for servo systems and mechanical modules to avoid downtime.