Disk Mixer – Rapid Blending Solution for Large-Scale Continuous Production
Product Overview
The Ultra-High Efficiency Disk Mixer is a heavy-duty industrial blending equipment engineered for high-throughput, rapid mixing of bulk dry powders, granules, and powder-granule composites in large-scale production lines. It features a large-diameter, deepened mixing disk with a spiral-angled bottom design, paired with a multi-layered staggered mixing blade system. During operation, the high-power variable-frequency drive system drives the blades to rotate at an optimized speed, creating a strong three-dimensional material flow that pushes materials to move radially, circumferentially, and vertically simultaneously. This design achieves homogeneous blending in 50% less time compared to conventional disk mixers, eliminating material stratification and dead zones. The machine is equipped with a pneumatic quick-opening discharge valve and a dedicated feeding hopper with a flow accelerator, realizing seamless connection between feeding, mixing, and discharging processes with minimal downtime. With its robust structure and high-efficiency performance, it is the core equipment for enterprises pursuing maximum productivity and production line optimization.
Application Scope
Specialized in rapid large-batch mixing for high-throughput production, it is widely applied in:
- Building Materials Industry: High-speed mixing of dry-mixed mortar, tile adhesive, and thermal insulation material premixes for mass production
- Fertilizer Manufacturing Industry: Rapid blending of compound fertilizer granules, organic fertilizer powders, and bulk nutrient additives
- Mining & Metallurgy Industry: Efficient mixing of mineral powders, ore concentrates, and flux materials for continuous smelting processes
- Chemical Industry: High-volume mixing of industrial salt powders, pigment particles, and filler materials for chemical production lines
- Feed Processing Industry: Fast blending of grain powders, protein meal, and mineral supplements for large-scale compound feed production
Product Highlights
- Large-Capacity Batch Handling: Deepened large-diameter mixing disk accommodates extra-large batches of materials, meeting the output demands of large-scale production lines.
- Seamless Process Connection: Pneumatic quick-opening discharge valve + flow-accelerated feeding hopper minimize transfer time between processes, supporting continuous production.
- Uniformity Without Dead Zones: Staggered blade layout eliminates material accumulation in dead zones, ensuring consistent blending uniformity across the entire batch.
- Energy-Saving High-Power Drive: Variable-frequency drive system matches power to load, avoiding energy waste during idle or low-load stages while maintaining high mixing efficiency.
- Durable & Low-Downtime Design: Wear-resistant alloy blades and reinforced drive components ensure long-term stable operation, reducing maintenance downtime for large-scale production.
Technical Specifications
| Model |
PJ1800 |
| Mixer Diameter |
1800 mm |
| Mixer Wall Height |
400 mm |
| Rotation Speed |
10.5 r/min |
| Power |
7.5 kW |
| Production Capacity |
4-6 t/h |
| Overall Dimension |
1900*1812*1368 mm |
| Weight |
1400 kg |