Compound Fertilizer Granulator – Low-Consumption Solution for Waste-to-Fertilizer Projects
Product Overview
The compound fertilizer granulator represents a landmark innovation in high-sphericity organic fertilizer granulation technology, filling a critical domestic technical gap while setting new benchmarks for energy efficiency in fertilizer manufacturing. Unlike conventional equipment requiring high-power motors and energy-intensive pre-processing, this machine integrates energy-efficient transmission systems, intelligent load-adaptive control, and optimized granulation dynamics to achieve integrated production of pure organic and organic-inorganic compound fertilizers with minimal energy consumption. It efficiently transforms low-value organic wastes into premium granular fertilizers, making sustainable and cost-effective fertilizer production achievable for manufacturers.
Application Scope
- Agricultural wastes: Livestock & poultry manure, crop straw, distiller's grains, soybean residue, fruit pomace
- Industrial by-products: Sugar factory filter mud, paper mill sludge, brewery spent grain, peat
- Urban organic wastes: Municipal sludge, food waste, garden green waste
This technology overcomes the dual bottlenecks of high energy consumption and expensive raw material pre-treatment in traditional fertilizer granulation, enabling large-scale waste-to-fertilizer conversion with reduced carbon footprints.
Product Highlights
Ultra-Low Energy Consumption with Intelligent Load Adaptation
Equipped with a variable-frequency energy-saving motor and precision gear transmission system achieving over 95% energy conversion efficiency, this machine reduces power consumption by 30% compared to traditional granulators of equivalent capacity. The intelligent load-adaptive control system automatically adjusts disc rotation speed and motor power based on raw material viscosity and feeding volume, eliminating energy waste from idle operation or overload. For a 10t/h production line, annual electricity savings can reach 12,000 kWh, significantly reducing operational costs.
Energy-Saving Raw Material Compatibility & Flexible Formulation
Designed to handle organic materials with moisture content ranging from 25% to 40%, this equipment eliminates the energy-intensive pre-drying step typically required for wet raw materials like municipal sludge and livestock manure. It supports flexible blending of organic components (30%-100%) with inorganic nutrients (NPK, trace elements), adapting to diverse fertilizer formulas without requiring energy-intensive equipment parameter adjustments. This flexibility enables manufacturers to produce customized fertilizers for various crops while maintaining low energy consumption.
Low Maintenance Energy & Long Service Life
Featuring a modular, wear-resistant structure with manganese steel disc liner and self-cleaning scraper system, this machine minimizes maintenance downtime—reducing energy consumption associated with frequent equipment startups and shutdowns. The integrated sealed dust collection system operates with only a small-power fan, unlike standalone high-energy dust removal systems used in traditional plants. Heavy-duty components ensure a service life exceeding 8,000 hours, further reducing long-term energy and replacement costs.
Technical Specifications
| Specification Model |
Power (KW) |
Pellet Diameter (mm) |
Compressive Strength (N) |
Balling Rate (%) |
Production Capacity (t/h) |
Weight (kg) |
| FHZL-150 |
37 |
3.5-4 |
8 |
90 |
6-10 |
5500 |