Batch Mixer – Intensive Blending Solution for Thick & Sticky Materials
The Heavy-Duty High-Viscosity Batch Mixer is a rugged industrial blending equipment engineered specifically for mixing high-viscosity, high-solid-content materials that require intensive shear and kneading. It features a reinforced mixing chamber with a thickened wear-resistant liner and a dual-shaft or multi-paddle mixing system equipped with high-torque drive components to generate strong shear, kneading, and turnover forces.
The machine's optimized paddle geometry and variable-speed control adapt to materials with varying viscosity levels, ensuring thorough dispersion of agglomerates and uniform integration of all components without material stratification. Equipped with a hydraulic lifting or tilting mechanism for easy feeding/discharging and cleaning, it supports batch-wise processing of thick pastes, gels, and high-solid mixtures.
Its robust construction and sealed design make it a reliable choice for industries dealing with challenging high-viscosity materials that demand intensive blending performance.
Application Scope
Specialized in intensive mixing of high-viscosity materials
- Chemical Industry: Mixing of high-viscosity resins, rubber compounds, adhesive formulations, and polymer pastes
- Building Materials Industry: Blending of epoxy mortar, waterproof coatings, putty paste, and high-solid-content tile adhesives
- Rubber & Plastic Industry: Kneading of rubber compounds, plastic masterbatches, and filler-reinforced polymer mixtures
- Coating & Ink Industry: Dispersion and mixing of high-viscosity coatings, printing inks, and pigment pastes
Product Highlights
- Heavy-Duty Intensive Mixing: High-torque dual-shaft/multi-paddle system generates strong shear and kneading forces, effectively breaking agglomerates in high-viscosity materials.
- Wide Viscosity Adaptation: Variable-speed drive and optimized paddle design accommodate materials with a broad range of viscosity levels, from thick pastes to high-solid mixtures.
- Uniform Blending Without Stratification: Intensive material turnover and radial shear ensure thorough integration of all components, preventing separation or stratification.
| Item |
Details |
| Product Name |
Automatic Batching System |
| Compatible Devices |
BB fertilizer, organic fertilizer, compound fertilizer production equipment |
| Core Function |
Customized automatic material batching; precise weighing, distribution & mixing of multiple raw materials; substitutes manual/volumetric weighing |
| Key Features |
High weighing precision, fast material conveying, high automation level |
| System Role |
Core component of complete fertilizer production lines |
| Control System |
Microcomputer control, electronic monitoring, digital prompt |
| Operational Advantage |
Easy to control & operate; ensures accurate nutrient content of finished fertilizer |
