Particle Shaping Machine – Delicate Forming Solution for High-Value Particles
Product Overview
The Precision Low-Damage Particle Shaping Machine is professional equipment designed for shaping high-value, fragile industrial particles requiring precise morphology control and minimal breakage. It employs a gentle shaping mechanism combining soft collision, fluid polishing, and gradual wear refinement to transform irregular particles into uniformly rounded, smooth-surfaced granules without causing excessive fragmentation or structural damage.
Technical Specifications
| Model |
PYS1400 |
| Capacity (t/h) |
4 |
| Power (kW) |
18.5 |
| Disc Diameter (mm) |
1400 |
| Overall Dimension (mm) |
3700×1220×1590 |

Application Scope
Specialized in precision shaping of fragile high-value particles for various industries:
- New Energy Materials Industry: Shaping of lithium battery cathode/anode materials, silicon-based particles, and graphite microspheres for improved electrochemical performance
- Fine Chemical Industry: Forming of pharmaceutical excipients, catalyst particles, and specialty resin granules to enhance dissolution rate and reaction efficiency
- Electronic Materials Industry: Shaping of electronic ceramic particles, semiconductor raw material granules, and conductive powder particles for reliable component performance
Key Features
- Low-Damage Gentle Shaping: Soft collision and fluid polishing mechanism minimizes particle breakage and structural damage, maintaining material integrity
- Precision Morphology Control: Multi-stage buffering and adjustable pressure design ensure uniform roundness, smooth surfaces, and consistent particle size distribution
- High Raw Material Utilization: Integrated fine classification and recovery system collects qualified particles and recycles usable fines, reducing material waste
- Fragile Material Adaptation: Optimized working chamber and gentle-pressure settings accommodate fragile, high-value particles prone to breakage
- Dust-Free Clean Operation: Sealed working environment and dedicated dust-collection system prevent material contamination and meet high-purity requirements
- Easy Parameter Tuning: Simplified control panel allows precise adjustment of shaping intensity, speed, and pressure for different particle characteristics
The machine features an adjustable gentle-pressure working chamber and multi-stage buffering system that adapt to material fragility while ensuring consistent shaping results. Its compact, dust-free structure and precise parameter control make it ideal for industries where quality consistency and low waste are critical.