Injection Vial Filling Machine for 2-30ml Glass Vials with Nitrogen Purging Support for Antibody and Vaccine Production
The injection vial filling machine is designed for filling 2-30ml glass vials and incorporates nitrogen purging support, making it ideal for applications involving monoclonal antibodies and viral vector solutions. Key features include:
- Pharmaceutical-Grade Aseptic Assurance
- Class 100 Cleanroom Standards: Equipped with a triple air filtration system that maintains microbial load control achieving SAL≤10⁻⁶ (viral inactivation level).
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- Comprehensive Contamination Prevention: Utilizes ultrasonic deep cleaning, 300℃ dry heat sterilization, and nitrogen protection during filling to meet EMA/FDA aseptic requirements.
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- International Value: Suitable for manufacturing regimens adhering to European and American standards, such as those for regenerative medicine.
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- High-Precision Filling and Flexible Production
- ±0.5% Dosage Error Control: Features a servo-driven piston pump with a touchscreen interface for real-time adjustment, ensuring product consistency.
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- Modular Quick Changeover: Capable of switching between different vial sizes and formulations in just 30 minutes to accommodate small batch and multi-product needs.
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Specifications | |
Weight | 9000KG |
Dimensions | 12600mm L x 2260mm W x 2445mm H |
Total Power | 95KW |
Voltage/Frequency | 380V/50Hz |
Filling Method | Stainless Steel Pump or Peristaltic Pump (customizable) |


- Global Compliance Certification Coverage
- Triple Certification Assurance: Compliant with GMP, ISO 13485, and FDA 21 CFR Part 11, supporting electronic batch records for audit-ready documentation.
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- EMA Virus Inactivation Validation: Process documentation is available for SAL≤10⁻⁶ verification, facilitating expeditious overseas registration of biological products.
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- Smart Technology and Traceability Systems
- End-to-End Traceability: PLC-controlled integration with QR code tracking ensures full traceability of raw materials through to finished products.
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- Remote Operational Support: Multi-language interface (English/German/Spanish) along with IoT diagnostics mitigate the risk of downtime for international clients.
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- Lifecycle Cost Efficiency
- Energy-Efficient Design: Nitrogen consumption reduced by 40% compared to traditional systems, and energy optimization in dry heat sterilization lowers operational costs by 30%.