Specifications
Supply Ability :
400 Sets per Month
Cell Type :
LiFePO4
Operating Temperature :
-20 to 55 degrees C
Energy :
43.2 kWh
Application :
Counterbalance Forklift 3.5-4T
Weight :
480kg
Model Number :
FL-72V600Ah
Certification :
ISO 9001:2015, CE, UN38.3
Protection Rating :
IP54
Delivery Time :
15-25 days after deposit
MOQ :
1 Set
Payment Terms :
T/T, L/C, PayPal, Western Union
BMS :
Smart BMS with CAN bus
Charging Time :
1-2 hours
Capacity :
600Ah
Price :
USD 3200-4800 / Set
Packaging Details :
Export-grade wooden case with shock-proof foam insert
Brand Name :
WNRLN
Cycle Life :
3500 cycles @ 80% DOD
Place of Origin :
Guangdong, China
Voltage :
72V
Description

Product Overview

This 72V 600Ah LiFePO4 lithium battery is built for 3.5-4 ton counterbalance forklifts, providing 3500 charge cycles at 80% DOD and a leak-proof IP54 design. Intelligent CAN bus communication keeps the forklift controller continuously informed of battery status, ensuring optimal performance and enabling predictive maintenance.

Switching from lead-acid to this lithium pack eliminates battery change-out shifts, acid handling and watering tasks. With 1-2 hour fast charging, one battery can support multi-shift operations that previously required two or three lead-acid units plus a spare.

Core Selling Point: 3500 Deep Cycles with CAN Bus Intelligence

The 72V 600Ah pack delivers 3500 cycles at 80% DOD - roughly 8 years in single-shift service. Combined with CAN bus communication, fleet managers get real-time visibility into battery health, usage patterns and remaining capacity, allowing proactive scheduling and maximum asset utilization.

  • 3500 cycles @ 80% DOD: 2.5x lead-acid cycle life
  • CAN bus communication: real-time SOC / SOH data to forklift display
  • Constant voltage output: full lifting speed until discharge end
  • Leak-proof IP54 pack: safe for food and pharma warehouses
  • Fast charging: 1-2 hours for multi-shift operation

Discharge Characteristics

Discharge RateCapacity RetentionEnd VoltageMax Duration
0.5C (300A)100%68.4VContinuous
1C (600A)95%66.6VContinuous
1.5C (900A)90%63.0V30 min
2C (1200A)85%61.2V3 seconds (peak)

The wide operating voltage window keeps the forklift hydraulic system at full pressure for consistent lifting of rated loads, even during peak current draws at high stacking heights.

Charging Parameters

ParameterStandard ChargingFast Charging
Charging Current0.2C (120A)0.5C (300A)
Charging Voltage82.125V (3.65V/cell)82.125V (3.65V/cell)
Charging Time3 hours1-2 hours
Charge Efficiency95%93%
Recommended Charger72V 120A LiFePO4 charger72V 300A fast charger

Lithium vs Lead-Acid Comparison

ParameterLiFePO4 Lithium BatteryLead-Acid Battery
Cycle Life (80% DOD)3500 cycles1200-1500 cycles
Service Life8+ years2-3 years
Charging Time1-2 hours8-10 hours
Energy Efficiency95%70-80%
MaintenanceZero maintenanceWater refilling, equalization
WeightApprox. 50% lighterHeavy
Opportunity ChargingSupportedNot recommended
Acid Fumes / SpillsNoneRisk of acid leakage
Operating Temperature-20 to 55 degrees C-10 to 45 degrees C
Battery Change-OutNot requiredRequired for multi-shift
Lifetime Cost per kWh30-50% lowerBaseline

Technical Specifications

Nominal Voltage72V
Nominal Capacity600Ah
Energy43.2 kWh
Cycle Life3500 cycles @ 80% DOD
Cell ChemistryLiFePO4 (LFP) prismatic
Cell Configuration22S (22 cells in series)
BMSSmart BMS with CAN bus 2.0
Communication ProtocolCANopen, J1939 (optional)
Charging Time1-2 hours (fast charge)
Max Discharge Current1C continuous, 2C peak (3s)
Protection RatingIP54
Operating Temperature-20 to 55 degrees C
Storage Temperature-20 to 45 degrees C
WeightApprox. 480kg
Dimensions (L x W x H)Customizable to battery compartment
Warranty3 years

Dimension Options (Reference)

ModelLength (mm)Width (mm)Height (mm)Weight (kg)
FL-72V600Ah-A1050740580480
FL-72V600Ah-B1120700620490
FL-72V600Ah-C (custom)Per drawingPer drawingPer drawingVaries

Smart BMS Protection

The BMS provides full protection: overcharge, over-discharge, overcurrent, short circuit, high temperature and cell imbalance. CAN bus output streams SOC, SOH, cell voltage and temperature data in real time, supporting remote fleet monitoring and predictive maintenance through our cloud platform (optional 4G module).

Protection FunctionThresholdResponse
Overcharge Protection3.75V per cellDisconnect charging
Over-discharge Protection2.5V per cellDisconnect load
Overcurrent Protection2C (1200A)Disconnect within 3s
Short Circuit ProtectionImmediateDisconnect instantly
High Temperature Protection65 degrees CReduce current / cutoff
Cell Balancing+/- 20mVPassive balancing

Applications

Suitable for 3.5-4 ton counterbalance forklifts, container handlers and large electric industrial trucks in logistics parks, manufacturing plants, cold chain warehouses, airports and seaports.

  • 3.5-4 ton counterbalance forklifts
  • Container handlers and empty stackers
  • Cold chain and frozen food warehouses
  • Airport ground support equipment
  • Heavy manufacturing and assembly plants

Quality Assurance & Certifications

  • ISO 9001:2015 certified production
  • Cell level: UN38.3, UL1642, IEC62133
  • Pack level: CE, RoHS compliant
  • 100% aging tested, 3-year warranty

Packaging & Shipping

ItemDetail
PackagingExport-grade wooden case, shock-proof foam insert
Transport ClassificationUN3480, Class 9 dangerous goods
DocumentsMSDS, UN38.3 test report, CO, Commercial Invoice
Shipping MethodsSea freight, air freight (per regulation)
Lead Time15-25 days after deposit

Customization Options

  • Voltage / capacity customized per forklift model
  • BMS communication protocol matched to forklift brand
  • Connector: Anderson, REMA, custom
  • OEM / ODM branding available
  • Optional 4G remote monitoring module

Frequently Asked Questions

Q1: How many lead-acid batteries does one lithium pack replace?
A: In multi-shift operations, one 72V 600Ah lithium battery with opportunity charging typically replaces two to three lead-acid batteries plus their change-out infrastructure.

Q2: Can the CAN bus connect to my forklift display?
A: Yes. We pre-configure the CAN protocol to match your forklift brand (Toyota, Linde, STILL, Jungheinrich, Hangcha, Heli, etc.) before shipment.

Q3: What happens in a cold warehouse?
A: LiFePO4 retains high efficiency at low temperature. Optional heating pads maintain optimal operating temperature in freezers down to -30 degrees C.

Q4: What warranty support do you provide?
A: 3-year warranty with technical support by email, phone and video. Spare parts and replacement cells are available globally.

Contact us today for a quotation and fleet electrification consultation.

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72V 600Ah LiFePO4 Forklift Lithium Battery 3500 Cycle Life Counterbalance Truck

Ask Latest Price
Supply Ability :
400 Sets per Month
Cell Type :
LiFePO4
Operating Temperature :
-20 to 55 degrees C
Energy :
43.2 kWh
Application :
Counterbalance Forklift 3.5-4T
Weight :
480kg
Contact Supplier
72V 600Ah LiFePO4 Forklift Lithium Battery 3500 Cycle Life Counterbalance Truck
72V 600Ah LiFePO4 Forklift Lithium Battery 3500 Cycle Life Counterbalance Truck
72V 600Ah LiFePO4 Forklift Lithium Battery 3500 Cycle Life Counterbalance Truck

HEFEI ECOLITE ENERGY CO., LTD.

Verified Supplier
3 Years
anhui, hefei
Since 2014
Business Type :
Manufacturer, Seller
Total Annual :
10,000000-15000000
Employee Number :
50~80
Certification Level :
Verified Supplier
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