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CNC Gantry Laser Welder with CCD Vision and 0.1mm Precision Spot | 0.1mm laser spot gantry welder | automatic alignment gantry laser welder
CNC Gantry Laser Welder with CCD Vision and 0.1mm Precision Spot | 0.1mm laser spot gantry welder | automatic alignment gantry laser welder
CNC Gantry Laser Welder with CCD Vision and 0.1mm Precision Spot | 0.1mm laser spot gantry welder | automatic alignment gantry laser welder
CNC Gantry Laser Welder with CCD Vision and 0.1mm Precision Spot | 0.1mm laser spot gantry welder | automatic alignment gantry laser welder
Specifications
Brand Name :
Hailei laser
Place of Origin :
Shenzhen China
Payment Terms :
L/C,D/A,D/P,T/T,Western Union
Description
CNC Gantry Laser Welder with CCD Vision and 0.1mm Precision Spot
The High-Precision Gantry Laser Welding Machine revolutionizes welding standards in precision manufacturing with exceptional vision positioning and micro-welding technologies. Designed for industries demanding utmost precision - medical devices, consumer electronics, aerospace, and high-end automotive - this equipment ensures ±0.02mm repeatable positioning accuracy, 30% higher than traditional robotic welding systems.
Whether precision-connecting 0.15mm micro pads or maintaining consistent penetration on long weld seams, it guarantees superior quality and stability. It complies with stringent standards like ISO 13485:2016 and YY/T 0969-2023, ensuring safety and reliability of sensitive electronics and medical implants while minimizing heat-affected zones (HAZ).
Vision Accuracy: Sub-Pixel Level Precision
At its core lies a revolutionary vision system employing advanced sub-pixel algorithms. This system precisely identifies and locates weld seams, even with ±0.5mm assembly deviations, ensuring flawless welds through real-time positional compensation.
  • 50MP Global Shutter CCD Camera: Captures clear seam images during high-speed operations
  • Telecentric Lens: <0.01% optical distortion for accurate imaging
  • Multi-Spectrum Lighting: Adaptive red, blue, IR lighting eliminates metal reflections and enhances contrast
  • Enhanced Canny Edge Detection: AI-powered noise reduction, <2ms frame processing, <0.1% error rate
This technology enables 0.015mm positioning accuracy with <0.002mm deviation from preset paths, solving traditional misalignment issues. It achieves perfect 0.2mm pitch pad welding without shorts or cold joints.
Dynamic Compensation & Seam Tracking
Beyond static positioning, the machine integrates real-time seam tracking:
  • High-Precision Probes: Auto-measure workpiece dimensions for offset correction
  • 3-Zone Monitoring (CMOS Cameras): Covers pre-weld, in-process, and post-weld areas
  • Adaptive Power Control: Adjusts laser power based on melt pool status
  • Intelligent Compensation Algorithms: Self-adjusts paths for "no-blind-spot" welding on complex 3D structures
This adaptability ensures centered welds and uniform penetration, even on intricate corners and cavities in high-voltage cabinets.
Micro Welding: Unparalleled Precision
The machine sets new benchmarks in micro-welding, handling 0.15mm pads and 0.25mm pitches for medical implants to microelectronics. Its capabilities stem from precise laser energy control and minimal HAZ.
Parameter Range Advantage
Minimum Spot Dia. 0.1mm Ideal for micro sensors, FPC connectors
HAZ ≤50μm <30°C temp rise; <0.3% damage to heat-sensitive components
Laser Power 60-150W (Diode)
200-6000W (Fiber)		 Versatile power options
Spot Time 0.1-0.3 sec 2-3× faster than conventional methods
Weld Width Tolerance ±0.02mm Micron-level consistency
Notable applications include hermetic sealing of pacemaker enclosures (ISO 13485:2016 compliant) and 0.25mm pitch FPC welding for smartphone cameras, maintaining 50μm HAZ without impacting functionality.
Versatile Micro-Welding Technologies
Supported processes:
  • Laser Solder Ball Welding: 0.1-1.5mm balls, ±3% material accuracy, no post-processing
  • Pulsed Laser Welding: High peak power for Al/Cu
  • QCW Welding: Balanced pulse/steady power for reduced thermal stress
  • 2 μm Thulium Laser Welding: Exclusive for biocompatible materials, 40% less heat diffusion. Vital in urology/surgical tool manufacturing
Flexible Production & Integration
Designed for agile manufacturing:
  • Modular Tooling: Quick-change fixtures for mixed production (e.g., servo rotary fixtures for 360° round tube welding)
  • Dual-Station Efficiency: Simultaneous loading/unloading while continuous welding, achieving near-zero downtime
  • MES Connectivity: Parameter traceability and data logging for quality control
  • Predictive Maintenance: AI-driven diagnostics prevent unexpected downtime
Compared to traditional gantry systems, its long-seam welding speed (2-3m/min, 5-10× faster than TIG) boosts productivity. A case study at CATL's battery module line improved yields to >99% with laser flying weld technology.
Competitive Advantages
Aspect Our Machine Robotic Laser TruLaser 5000
Repeatability ±0.02mm ±0.03-0.05mm ±0.06mm
Vision Accuracy Sub-Pixel (±0.02mm) Pixel (±0.05mm) Pixel (±0.06mm)
Weld Speed 2-3m/min 0.5-2m/min 10m/min
HAZ ≤50μm 80-120μm 100-150μm
Compensation Range ±0.5mm ±0.3mm ±0.4mm
Flexibility High (quick change) Medium (reprogramming) Low (complex fixtures)
ROI Payback ≤6 Months 8-12 Months 12-18 Months
Proven in Mission-Critical Applications
  • Medical Devices: Implantable pacemaker enclosures (ISO 13485:2016), MRI coil connectors
  • Electronics: Smartphone camera module FPCs (0.25mm pitch)
  • Automotive: Battery busbars
  • Aerospace: Precision components meeting aviation-grade specs
Conclusion
This gantry laser welding machine combines breakthrough vision, micro-welding precision, and flexible automation. Its sub-pixel vision, ≤50μm HAZ control, and 6-month ROI make it the optimal choice for high-precision manufacturing. Whether for sterile medical assemblies, nano-scale electronics, or aerospace components, it ensures reliability while accelerating production. Outperforming competitors in accuracy, ease-of-use, and cost-effectiveness, it is the future of precision welding.
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CNC Gantry Laser Welder with CCD Vision and 0.1mm Precision Spot | 0.1mm laser spot gantry welder | automatic alignment gantry laser welder

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Product Detail
Brand Name :
Hailei laser
Place of Origin :
Shenzhen China
Payment Terms :
L/C,D/A,D/P,T/T,Western Union
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CNC Gantry Laser Welder with CCD Vision and 0.1mm Precision Spot | 0.1mm laser spot gantry welder | automatic alignment gantry laser welder
CNC Gantry Laser Welder with CCD Vision and 0.1mm Precision Spot | 0.1mm laser spot gantry welder | automatic alignment gantry laser welder

Shenzhen Hailei Laser Technology Co., Ltd.

Verified Supplier
2 Years
shenzhen
Since 2007
Business Type :
Manufacturer
Main Products :
UV Laser Marking Machine, Fiber Laser Marking Machine, Laser Pipe Cutting Machines
Total Annual :
500000-2000000
Employee Number :
30~100
Certification Level :
Verified Supplier
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